Service manual

2AV/X
1-6-42
1-6
6. Wind the new tungsten wire six turns around one end of the charger spring and trim the end.
• The width of the coiled tungsten wire and the cut end must be less than 2 mm.
7. Hook the other end of the charger spring onto the charger terminal of the main charger rear housing.
8. Pass the tungsten wire through the V-shaped notch in the tungsten wire retainer pin and stretch it taut.
• The tungsten wire must be adjusted so that the distance between the spring end and the rib on the main charger
rear housing is 2-4 mm.
9. Insert the tungsten wire retainer pin into the projection on the main charger rear housing to secure the tungsten wire.
10. Cut off the excess wire under the tungsten wire retainer pin.
• The cut end of the tungsten wire must protrude less than 2 mm.
11. Refit the main charger front and rear lids.
12. Refit all the removed parts.
Main charger front housing
Main charger rear housing
Tungsten wire
retainer pin
Not more
than 2 mm
Charger terminal
Charger spring
2-4 mm
Not more
than 2 mm of cut end
Figure 1-6-56