Service manual
Table Of Contents
- COVER
- CAUTION
- Safety precautions
- CONTENTS
- 1-1 Specifications
- 1-2 Handling Precautions
- 1-3 Installation
- 1-4 Maintenance mode
- 1-5 Trouble Shooting
- 1-5-1 Paper misfeed detection
- 1-5-2 Self-diagnosis
- 1-5-3 Image formation problems
- (1) No image appears (entirely white).
- (2) No image appears (entirely black).
- (3) Image is too light.
- (4) Background is visible.
- (5) A white line appears longitudinally.
- (6) A black line appears longitudinally.
- (7) A black line appears laterally.
- (8) One side of the copy image is darker than the other.
- (9) Black dots appear on the image.
- (10)Image is blurred.
- (11)The leading edge of the image is consistently misaligned with the original.
- (12)The leading edge of the image is sporadically misaligned with the original.
- (13)Paper creases.
- (14)Offset occurs.
- (15)Image is partly missing.
- (16)Fixing is poor.
- (17)Image is out of focus.
- (18)Image center does not align with the original center.
- (19)Image is not square.
- (20)Image contrast is low (carrier scattering).
- 1-5-4 Electrical problems
- (1) The machine does not operate when the main switch is turned on
- (2) The drive motor does not operate when (C200)
- (3) The scanner motor does not operate.
- (4) The toner feed motor does not operate
- (5) Cooling fan motor 1 does not operate
- (6) Cooling fan motor 2 does not operate
- (7) Cooling fan motor 3 does not operate
- (8) The drawer motor does not operate
- (9) The registration clutch does not operate
- (10) The upper paper feed clutch does not operate
- (11) The lower paper clutch does not operate
- (12) Paper feed clutch (ST) 1 does not operate
- (13) Paper feed clutch (ST) 2 does not operate
- (14) The bypass paper feed clutch does not operate
- (15) The cleaning lamp does not turn on
- (16) The exposure lamp does not turn on
- (17) The exposure lamp does not turn off
- (18) The fixing heater does not turn on (C610)
- (19) The fixing heater does not turn off
- (20) Main charging is not performed
- (21) Transfer charging is not performed
- (22) No developing bias is output
- (23) The original size is not detected
- (24) The original size is not detected correctly
- (25) The message requesting papaer to be loaded is shown when paper is present
- (26) The message requesting papaer to be loaded is shown when paper is present in the upper drawer
- (27) The message requesting papaer to be loaded is shown when paper is present in the lower drawer
- (28) The size of paper in the upper drawer is not displayed correctly
- (28) The size of paper in the upper drawer is not displayed correctly
- (29) The size of paper in the lower drawer is not displayed correctly
- (30) The printing width of the paper on the bypass is not detected correctly
- (31) A paper jam in the paper feed, paper conveying or fixing section is indicated when the main switch is turned on
- (32) The message requesting covers to be closed is displayed when the front cover, paper conveying unit and lower drawer left
- (33) Others
- 1-5-5 Mechanical problems
- 1-6 Assembly and disassembly
- 1-6-1 Precautions for assembly and disassembly
- 1-6-2 Paper feed section
- (1) Detaching and refitting the upper and lower paper feed pulleys
- (2) Detaching and refitting the bypass paper feed pulley
- (3) Detaching and refitting the left registration cleaner assembly
- (4) Detaching and refitting the right registration cleaner assembly
- (5) Detaching and refitting the bypass paper width switch
- (6) Adjustment after roller and clutch replacement
- 1-6-3 Optical section
- (1) Detaching and refitting the exposure lamp
- (2) Detaching and refitting the scanner wires
- (3) Detaching and refitting the laser scanner unit
- (4) Adjusting the skew and vertical shifting of the laser scanner unit
- (5) Detaching and refitting the ISU (reference)
- (6) Adjusting the position of the ISU (reference)
- (7) Adjusting the longitudinal squareness (reference)
- (8) Adjusting magnification of the scanner in the main scanning direction
- (9) Adjusting magnification of the scanner in the auxiliary scanning direction
- (10) Adjusting the scanner leading edge registration
- (11)Adjusting the scanner center line
- (12) Adjusting the margins for scanning an original on the contact glass
- 1-6-4 Main charging section
- 1-6-5 Drum section
- 1-6-6 Developing section
- 1-6-7 Transfer section
- 1-6-8 Cleaning section
- 1-6-9 Fixing section
- 1-7 Requirements on PCB Replacement
- 2-1 Electrical Parts Layout
- 2-2 Electrical parts layout
- 2-3 Operation of the PCBs
- 2-4 Appendixes
2AV/X
1-4-97
1-4
Maintenance
Description
item No.
U901 Checking/clearing copy counts by paper feed locations
Description
Displays or clears copy counts by paper feed locations.
Purpose
To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts.
Method
1. Press the start key.
2. Select the paper feed location (group No.) for which the count is to be checked or cleared by lighting image
mode LEDs using the image mode selection key.
3. Change the indication of the copy quantity display by lighting a copy exposure indicator using the copy
exposure adjustment keys.
Image mode LED (group No.)
Copy exposure
Copy quantity display (count value)
indicator
1
Photo
Text
Text & Photo
Auto Exposure
Exp. 1 First 3 digits of bypass copy count
Exp. 2 Last 3 digits of bypass copy count
Exp. 3 Clearing the count (CLE)
2
Photo
Text
Text & Photo
Auto Exposure
Exp. 1 First 3 digits of paper source 1 copy count
Exp. 2 Last 3 digits of paper source 1 copy count
Exp. 3 Clearing the count (CLE)
3
Photo
Text
Text & Photo
Auto Exposure
Exp. 1 First 3 digits of paper source 2* copy count
Exp. 2 Last 3 digits of paper source 2* copy count
Exp. 3 Clearing the count (CLE)
4
Photo
Text
Text & Photo
Auto Exposure
Exp. 1 First 3 digits of paper source 3* copy count
Exp. 2 Last 3 digits of paper source 3* copy count
Exp. 3 Clearing the count (CLE)
5
Photo
Text
Text & Photo
Auto Exposure
Exp. 1 First 3 digits of paper source 4* copy count
Exp. 2 Last 3 digits of paper source 4* copy count
Exp. 3 Clearing the count (CLE)
6
Photo
Text
Text & Photo
Auto Exposure
Exp. 1 Clearing all counts (CLE)
: Off, : On, : Flashing
* Optional
Note: When no optional paper feed device is installed, the counts corresponding to optional paper feed
devices will not appear.
Clearing copy counts by paper feed locations
1. Select the paper feed location to clear the count.
2. Light exp. 3 using the copy exposure adjustment key.
3. Press the start key. The count is cleared.
Clearing copy counts for all paper feed locations
1. Select group 6.
2. Press the start key. The counts are cleared.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.