Refrigeration at its best Blast Chiller Operator’s Manual Reach-In Models: VBC-35, VBC-70, VBC-75 & VBC-100 Roll-In Models: VBC-175, VBC-220, VBC-350,VBC-480 & VBC-660 Manual Part No. 50850502 Rev: 00 Print Date: 11/5/04 110 Woodcrest Road, Phone: (856) 428- 4200 Cherry Hill, NJ 08003 Fax: (856) 428-7299 E-Mail: parts@victory-refrig.com ● Website: www.victory-refrig.com order-entry@victory-refrig.com ● service@victory-refrig.
T H A N K Y O U Thank you for purchasing a Victory Refrigeration Reach-In or Roll-In Blast Chiller! This unit has passed our strict Quality Control Inspection and meets the high standards set by Victory Refrigeration. You have made a quality investment that with proper maintenance will give you years of service. Please read the following installation and maintenance instructions before installing or using your unit.
Warranty (Continental USA Only) The Seller warrants to the original purchaser, equipment manufactured by Seller to be free from defects in material and workmanship for which it is responsible. The Seller's obligation under this warranty shall be limited to replacing or repairing at Seller's option, without charge, F.O.B.
TABLE OF CONTENTS Page 2 Receiving Shipment Unpacking Installation Electrical Supply Start-Up ● ● Main Control Breakers Initial Start-Up Error Code & Checks Page 3 Principals of Operation Loading and Packing Food Storage Time Operation of Blast Chillers Page 4 Operation of Blast Chillers (continued) Defrost Roll In Blast Chillers with Storage Pod The Controls Page 5 The Controls (continued) Programming A Blast Chill Cycle Alarm and Warning Levels Page 6 Alarm and Warning Levels (continued) The Pri
Proper installation is the first step to operation. We recommend that your refrigerator or freezer be installed by an authorized Victory Certified Installer. RECEIVING SHIPMENT All units are performance tested and thoroughly inspected prior to shipment. Upon leaving the factory, all units are in perfect condition. Upon receipt, examine the exterior of the shipment packaging for any signs of rough handling. If the cabinet is damaged, it should be noted on the delivery slip or bill of lading and signed.
PRINCIPLES OF OPERATION Victory blast chillers have been designed to quickly reduce the temperature of food in accordance with Department of Health guidelines on the chilling of cooked foods. All operators should be conversant with Department of Health publication, Chilled and Frozen Guidelines on Cook-Chill and Cook-Freeze Catering Systems. Fast temperature reduction is not brought about by placing the food in a very cold cabinet like a deep freeze.
Blast Chill Cycle: All machines have the facility for the operator to use any of the 4 pre-programmed timed cycles and a probe control blast chilling cycle, with the option of soft or hard blast. The probe controlled blast cycle functions via the food core probe supplied. The probe monitors the core temperature of the food and will not permit the blast cycle to stop until the default temperature (37°F \3°C) is reached.
1. The ‘Cabinet Temp’ display window can be used: ❖ To show the cabinet wall temperature. ❖ As a count up timer in probe blast. 2. The ‘Probe’ window can show: ❖ Temperature during a blast cycle, (blank during store). ❖ During a blast if a food probe fails it will display ‘pf’ in its own window. At the end of a blast cycle it will indicate alarm code in Probe 1 window. 3. For a timed blast, the green row of LEDs show the progress of the blast.
7-SEG DISPLAY a0 a1 a2 a3 a4 a5 a6 a7 ALARM CONDITION Air on sensor failure Wall sensor failure Fin sensor failure Food probe 1 failure Food probe 2 failure Food probe 3 failure Spare Power cut detected Note: If a wall sensor fails it will also read -50. For each probe only one audible alarm and alarm printout is allowed to be issued each day. This is to prevent excessive paper use and noise nuisance in the event of an intermittent probe failure.
PRINTER SET UP (CAUTION!!! : DO NOT CHANGE any other parameters when setting the date & time! If additional parameters are changed, there is a great possibility that the VBC Cabinet will not function properly and will void warranty!) TIME AND DATE SET UP A. Enter the Engineering Switch Mode by doing the following: 1. Turn control panel "off" by pressing the "standby" button. 2. Press and hold the "1" button. 3. While continuing to hold the "1" button, press and release "standby" button. B.
POWER FAILURE A power cut does not cause the loss of any accumulated historical data and no re-programming is necessary. The controller’s battery is continually charged and provides emergency back up under normal power failure conditions. MAINTENANCE The cabinets are fully automatic in operation. Cleaning, loading printer paper, and changing out the print cartridge is the only maintenance required. Read the following topics.
TECHNICAL SERVICE & REPLACEMENT PARTS Victory Refrigeration strives to provide excellent customer service along with quality equipment. To help us better assist you, a serial number and/or model number must be provided when contacting the technical service or parts department. The data plate is located inside the reach-in cabinet on the right side wall. Roll-in blast chiller data plates are placed on the exterior of the back panel that supports the controller.
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VBC PARTS LISTS 11
PARTS LIST FOR VICTORY BLAST CHILLER 35 (VBC-35) Item No 12 1 1a 1b 1c 2 3 3 3 4 4 5 6 7 8 9 10 10a 11 11a 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 * * * * * * Description Comp CAJ 4492Y R134A Coil Condenser 3 x 11 x 21 Drier 1/4 x 3/16 Sweat R134A Sight Glass 1/4 Sweat Receiver 2.2L Valve Expansion Body Ten 2 R134A Valve Adapter Solder 1/4 Orifice No.
PARTS LIST FOR VICTORY BLAST CHILLER 70 (VBC-70) Item No 13 1 2 3 4 5 5 5 6 7 7a 8 8a 8b 8c 9 9a 9b 0 10 10 10 11 12 13 14 15 16 16 17 18 18a 19 19 20 20a 21 22 23 24 25 26 Description CONDENSING UNIT CAJ 4511Y HR EVAPORATOR FAN 16 WATT 208V 60Hz UL DEFROST HEATER 300W 1BEND EVAPORATOR 3" x 20" x 20" EXPANSION VALVE BODY TEN2 R134A 3/8" SOLDER ADAPTOR 068-2060 ORIFICE NO.
PARTS LIST FOR VICTORY BLAST CHILLER 75 (VBC-75) Item No 14 1 2 3 3 3 4 5 6 7 7 7 8 9 10 11 12 13 14 14 14 14 14a 15 16 17 18 19 19a 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 42 43 44 45 46 46 Description Comp 1-1/2 FH4518Y 208/60 Coil Condenser 4 x 17 x 17.5 Motor Evap Fan (4) 200mm Axial Guard Evap Fan Flat Capacitor 230V 60Hz 1.
PARTS LIST FOR VICTORY BLAST CHILLER 100 (VBC-100) Item No 15 1 2 3 3 3 4 5 6 7 7 7 8 9 10 11 12 13 14 14 14 14 14a 15 16 17 18 19 19a 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 42 43 44 45 46 46 Description Comp 2HP TFH 4524 Z 208/60/3 Coil Condenser 4 x 17 x 17.5 Motor Evap Fan (4) 200mm Axial Guard Evap Fan Flat Capacitor 230V 60Hz 1.
Victory Blast Chillers 175, 220 & 350 (VBC-175, VBC-220 & VBC-350) Panels Parts 16
VBC-175, VBC-220 & VBC-350 Panels Parts List Item # 1 2 3 4 5 6 7 8 9 10 11 11a 12 12a 13 13a 14 15 16 Part Description Panel Roof, Left Panel Roof, Right Panel Wall, Left Side Panel Corner, Left Rear Panel Wall, Rear Panel, Coved Corner Right Rear Panel Corner, Front Left Door Jam Corner, Coved Panel Wall, Right Side Upper End Panel (for Cabinet with “POD” Refrigeration System) Upper End Panel (for Cabinet without “POD” Refrigeration System) Grille, Front (for Cabinet with “POD” Refrigeration System) Gril
Victory Blast Chillers 175, 220 & 350 (VBC-175, VBC-220 & VBC-350) Equipment Parts 18
VBC-175, VBC-220 & VBC-350 Equipment Parts List Item # 1 2 3 4 5 6 7 8 9 10 19 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part Description Bracket, Fan Guard Plate, Fan Angle, Roof Valve, Solenoid EVR10 Valve, Coil Solenoid 60Hz Blast Fans, HCGT-355J-MXNC Switch, Fan Cut-Off ZC-055 Bracket, Frame Support Frame, WBC R/H Valve, Expansion (Power) Valve, Expansion (Body) Valve, Expansion Orifice Coil, Evaporator (Dimensions: 6” x 66” x 19.
Victory Blast Chillers 175, 220 & 350 (VBC-175, VBC-220 & VBC-350) Storage “POD” Parts 20
VBC-175, VBC-220 & VBC-350 Storage “POD” Parts List Item # 1 2 2a 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Description Tray, Vaporizer Heater, Vaporizer Tray Klixon, Vaporizer Heater Tray Unit, Condensing (Model: CAJ4461Y, 60Hz, R-134a) Coil, Evaporator (Dimensions: 4” x 9” x 10”) Valve, Expansion (Body) Ten 2 R-134a Orifice, No. 1 68.
Victory Blast Chillers 480 & 660 (VBC-480 & VBC-660) Panels Parts 22
VBC-480 & VBC-660 Panels Parts List Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 13a 14 14a 15 15a 16 17 18 Part Description Panel Roof, Left Panel Roof, Right Panel Wall, Left Side Panel Wall, Left Side Panel Corner, Left Rear Panel Wall, Rear Panel, Coved Corner Right Rear Door Jam Corner, Coved Panel Wall, Right Side Panel Wall, Right Side Panel Corner, Front Left Upper End Panel (for Cabinet with “POD” Refrigeration System) Upper End Panel (for Cabinet without “POD” Refrigeration System) Grille, Front (for Cab
Victory Blast Chillers 480 & 660 (VBC-480 & VBC-660) Equipment Parts 24
VBC-480 & VBC-660 Equipment Parts List Item # 1 2 3 4 25 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part Description Coil, Evaporator (Dimensions: 6” x 66” x 19.
Victory Blast Chillers 480 & 660 (VBC-480 & VBC-660) Storage “POD” Parts 26
VBC-480 & VBC-660 Storage “POD” Parts List Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Description Tray, “POD” Evaporator Drip Coil, Evaporator (Dimensions: 4” x 10” x 22”) Valve, Expansion 068Z3385 Orifice No. 1 68.
CABLE CONNECTIONS & THERMOCOUPLES 28
VBC-35 (208-230V/60Hz/1Ph) 29
VBC-70 (208-230V/60Hz/1Ph) 30
VBC-75 (208-230V/60Hz/1Ph) 31
VBC-100 (208-230V/60Hz/3Ph) 32
VBC-175, 220 & 350 with “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 1of 2 33
VBC-175, 220 & 350 with “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 2 of 2 34
VBC-175, 220 & 350 without “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 1 of 2 35
VBC-175, 220 & 350 without “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 2 of 2 36
VBC-480 & 660 with “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 1 of 2 37
VBC-480 & 660 with “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 2 of 2 38
VBC-480 & 660 without “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 1 of 2 39
VBC-480 & 660 without “POD” Refrigeration System (208-230V/60Hz/3Ph), Page 2 of 2 40
Victory Refrigeration Inc 110 Woodcrest Road Cherry Hill, NJ 08003-3648 Tel: (856) 428-4200 Fax: (856) 428-7299 Web: www.victory-refrig.com E-mail: service@ victory-refrig.com or parts@victory-refrig.
