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Instruction Bulletin

48040-976-02

03/01

Cedar Rapids IA, USA

Universal Test Set

K442

Summary of content (54 pages)

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Instruction Bulletin Universal Test Set 48040-976-02 03/01 Cedar Rapids IA, USA K442
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Universal Test Set 48040-976-02 03/01 NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
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48040-976-02 03/01 Table of Contents ©1993– 2001 Schneider Electric All Rights Reserved Universal Test Set Table of Contents Section 1—General Information ............................................................. 4 Applications........................................................................................ 4 Terminology ....................................................................................... 5 Test Types .........................................................................
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Universal Test Set Section 1—General Information 48040-976-02 03/01 Section 1—General Information APPLICATIONS CAUTION HAZARD OF EQUIPMENT DAMAGE Before using the test set, do the self-test to insure proper test set operation.The self-test is described in Section 2 of this manual. Failure to follow this instruction can result in equipment damage.
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48040-976-02 03/01 TERMINOLOGY Universal Test Set Section 1—General Information The following terms are used in diagnosing circuit breaker functions: LONG-TIME PICKUP. The current at which thelong-time delay timer starts. LONG-TIME AMPERE RATING. The current carrying capacity or “handle rating” of the circuit breaker. LONG-TIME DELAY. The time period that the long-time delay timer runs before initiating a trip signal, i.e.
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Universal Test Set Section 1—General Information Individual-function Test Mode 48040-976-02 03/01 TEST REQUIREMENTS: Circuit breaker, rating plug and trip unit information. Selection of the specific function(s) to be tested. The Individualfunction test mode is accessed from the automatic test mode. TEST RESULTS: Displays and diagnoses functions one at a time; tests each trip unit switch function as well as the operation of the indicators. Tests calibration and tolerance to predetermined values.
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48040-976-02 03/01 POWERLOGIC SYSTEM Universal Test Set Section 1—General Information If circuit breaker is connected to a POWERLOGIC® system, disconnect POWERLOGIC system before testing. If POWERLOGIC system is not disconnected, Universal Test Set will show “TEST FAILED” message. Disconnect POWERLOGIC system by doing the following steps: 1. Mark connector (A) in figure 1 at CIM3F communications adapter (B) in figure 1 for circuit breaker before being tested. 2.
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Universal Test Set Section 2—Self-test 48040-976-02 03/01 05903029 Section 2—Self-Test CAUTION HAZARD OF EQUIPMENT DAMAGE DO NOT touch connector pins (Fig.2) when handling test modules. Touching pins can produce an electrostatic discharge resulting in damage to module or trip unit. Failure to follow this instruction can result in equipment damage. Figure 2: Connector pins 1. Place universal test set (fig. 3) on a flat surface. Open case until cover locks into the open position. 2.
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48040-976-02 03/01 Universal Test Set Section 2—Self-test 8. The test set will now prompt for optional manual testing of functions. These tests must be done on a periodic basis. To test functions, see steps 9 and 10. If manual tests are not being done, go to step 11. 9. Press keys slowly and firmly. Press SET UP key when it is flashing to return test set to the beginning of the following self-test sequence: a.“TEST SYSTEM KEYBOARD?-YES/NO” checks keyboard to make sure it is accepting input correctly.
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Universal Test Set Section 3—Test Circuit Breaker Section 3—Test Circuit Breaker CAUTION HAZARD OF EQUIPMENT DAMAGE Damage to test set and module will occur if current is flowing through circuit breaker during testing. Disconnect all loads from circuit breaker. Do not CLOSE circuit breaker during testing unless all loads are disconnected. Failure to follow this instruction can result in equipment damage.
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48040-976-02 03/01 Universal Test Set Section 3—Test Circuit Breaker 05903032 8. Insert test set end of umbilical cord into slot on top of module as shown by label on module. The umbilical cord is inserted with cable toward rear of module as shown in figure 7. Figure 7: Umbilical Cord ME Series 3 A B 9. Circuit breakers with screw retained trip unit cover: Use a small screwdriver to loosen trip unit cover screws (A) and remove clear plastic trip unit cover.
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Universal Test Set Section 3—Test Circuit Breaker 48040-976-02 03/01 12. SLOWLY insert rating plug into connector on tip of module as shown by label. 05903035 NOTE: The rating plug must be oriented as shown in figure 10 or 11. OR SE XXXX XXXX ME XXXX XXXX NE XXXX XXXX PE XXXXX 05903036 Figure 10: Rating Plug Insertion Figure 11: Rating Plug Insertion ALL TRIP UNITS: 05903037 13. Carefully insert adapter end of umbilical cord into rating plug adapter or M-N-P-S Adapter (fig.
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48040-976-02 03/01 Universal Test Set Section 3—Test Circuit Breaker 14. Grasp adapter firmly and touch adapter connector board lightly against metal grounding surface (A, fig. 9) next to power cord receptacle. 15. Immediately install adapter SLOWLY into trip unit. Note orientation of umbilical cord and adapter (A, fig. 13).
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 Section 4—MICROLOGIC Series B CBTMB Test Module TEST SETUP 05903039 ***UNIVERSAL TEST SET*** ver 2.0 MICROLOGIC SERIES B MODULE ver 1.
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 05903040 TEST SETUP FOR FULL-FUNCTION CIRCUIT BREAKERS From Page 14 TESTING RATING PLUG RATING PLUG TEST PASSED RATING PLUG TEST FAILED TESTING CANNOT PROCEED - SEE INSTRUCTIONS The rating plug was found to be defective. Turn test set power OFF (O) and then back ON (I) to restart test. If "TESTING CANNOT PROCEED" message appears again, replace rating plug. PLEASE ENTER FRAME SIZE ...
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 TEST SETUP FOR STANDARDFUNCTION CIRCUIT BREAKERS 05903041 From Page 14 TESTING RATING PLUG RATING PLUG TEST PASSED RATING PLUG TEST FAILED TESTING CANNOT PROCEED - SEE INSTRUCTIONS The rating plug was found to be defective. Turn test set power OFF (O) and then back ON (I) to restart test. If "TESTING CANNOT PROCEED" message appears again, replace rating plug. PLEASE ENTER FRAME SIZE ...
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 05903042 MAIN TEST MENU *****MAIN TEST MENU***** TESTING BREAKER AUTOMATICALLY? -YES/NO Continue with Automatic Test Menu on page 18 for circuit breakers NO YES without ground-fault alarm or on page 19 for circuit breakers with ground-fault alarm.
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 AUTOMATIC TEST MENU FOR ALL CIRCUIT BREAKERS WITHOUT GROUND-FAULT ALARM 05903043 SET LONG-TIME PICKUP TO 1.00 xP A SET LONG-TIME DELAY TO MINIMUM A SET SHORT-TIME PICKUP TO 4 xP A SET SHORT-TIME DELAY TO I^2t IN .20sec A SET INSTANT. PICK UP TO 5 xP A SET GROUND-FAULT PICKUP TO .35 xS OR SET GROUND-FAULT PICKUP TO 880AMPS A SET GROUND-FAULT DELAY TO I^2t OUT .20sec A LONG-TIME PICKUP = n.
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module AUTOMATIC TEST MENU FOR CIRCUIT BREAKERS WITH GROUND-FAULT ALARM 05903044 SET LONG-TIME PICKUP TO 1.00 xP A SET LONG-TIME DELAY TO MINIMUM A SET SHORT-TIME PICKUP TO 4 xP A SET SHORT-TIME DELAY TO I^2t IN .20sec A SET INSTANT. PICK UP TO 5 xP A SET GROUND-FAULT ALARM TO .35 xS OR SET GROUND-FAULT ALARM TO 880AMPS A LONG-TIME PICKUP = n.nn xP nnnnAMPS LONG-TIME DELAY = nn.nnnsec SHORT-TIME PICKUP = nn.
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 05903045 INDIVIDUAL TEST MENU FOR ALL FULL-FUNCTION CIRCUIT BREAKERS WITHOUT GROUND-FAULT ALARM TEST LONG-TIME PICKUP? YES LONG-TIME PICKUP = nn.nnxP nnnnAMPS A NO TEST LONG-TIME DELAY? YES SET SHORT-TIME PICKUP TO 4 xP A NO SET INSTANT. PICKUP TO 5 xP A A LONG-TIME DELAY = nn.nnnsec YES TEST SHORT-TIME PICKUP? SET INSTANT. PICKUP TO MAXIMUM A NO A SHORT-TIME PICKUP = nn.
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 05903046 INDIViDUAL TEST MENU FOR ALL FULL-FUNCTION CIRCUIT BREAKERS WITHOUT GROUNDFAULT ALARMS (–Continued) TEST INSTANT. PICKUP? SET SHORT-TIME PICKUP TO MAXIMUM YES A NO SET SHORT-TIME DELAY TO I^2t IN .50 sec A A TEST GROUND-FAULT PICKUP? INSTANT. PICKUP = nn.nnxP nnnnnAMPS YES NO GROUND-FAULT PICKUP = n.nnxS nnnnAMPS A TEST GROUND-FAULT DELAY? YES GROUND-FAULT DELAY = nn.nnnsec A NO TEST UNRESTR.
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 05903045 INDIVIDUAL TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS WITH GROUND-FAULT ALARM TEST LONG-TIME PICKUP? YES LONG-TIME PICKUP = nn.nnxP nnnnAMPS A NO TEST LONG-TIME DELAY? YES SET SHORT-TIME PICKUP TO 4 xP A NO SET INSTANT. PICKUP TO 5 xP A A LONG-TIME DELAY = nn.nnnsec YES TEST SHORT-TIME PICKUP? SET INSTANT. PICKUP TO MAXIMUM A NO A SHORT-TIME PICKUP = nn.
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 05903047 INDIVIDUAL TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS WITH GROUND-FAULT ALARM (–Continued) TEST INSTANT. PICKUP? YES SET SHORT-TIME PICKUP TO MAXIMUM A NO SET SHORT-TIME DELAY TO I^2t IN .50 sec A A TEST GROUND-FAULT ALARM? GROUND-FAULT ALARM = n.nnxS YES NO INSTANT. PICKUP = nn.
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 INDIVIDUAL TEST MENU FOR ALL STANDARD-FUNCTION CIRCUIT BREAKERS 05903048 TEST LONG-TIME PICKUP? YES LONG-TIME PICKUP = nn.nnxP nnnnAMPS A NO TEST LONG-TIME DELAY? YES SET SHORT-TIME PICKUP TO 4 xP A NO SET INSTANT. PICKUP TO 5 xP A A LONG-TIME DELAY = nn.nnnsec TEST SHORT-TIME PICKUP? YES SET INSTANT. PICKUP TO MAXIMUM A NO A SHORT-TIME PICKUP = nn.
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 05903049 INDIVIDUAL TEST MENU FOR ALL STANDARD-FUNCTION CIRCUIT BREAKERS –Continued TEST GROUND-FAULT PICKUP? YES GROUND-FAULT PICKUP = n.nnxS nnnnAMPS A NO TEST GROUND-FAULT DELAY? GROUND-FAULT DELAY = nn.
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 05903050 MANUAL TEST MENU FOR ALL FULLFUNCTION CIRCUIT BREAKERS WITHOUT GROUND-FAULT ALARM TEST PHASE CURRENT? - YES/NO TEST PHASE A CURRENT? - YES/NO YES NO NO YES TEST PHASE B CURRENT? - YES/NO YES NO TEST PHASE C CURRENT? - YES/NO NO YES TEST GROUND-FAULT CURRENT? - YES/NO YES RESTRAIN THE TRIP UNIT? - YES/NO NO NO YES PLEASE DISCONNECT ZONE INTERLOCK See page 6 for instructions A ENTER TEST CUR
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48040-976-02 03/01 Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module MANUAL TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS WITH GROUND-FAULT ALARM TEST PHASE A CURRENT? - YES/NO YES 05903050 TEST PHASE CURRENT? - YES/NO NO YES TEST PHASE B CURRENT? - YES/NO NO YES NO TEST PHASE C CURRENT? - YES/NO NO YES RESTRAIN THE TRIP UNIT? - YES/NO NO YES PLEASE DISCONNECT ZONE INTERLOCK See page 6 for instructions A ENTER TEST CURRENT xx.xx xP or xS rms 0-9 KEYS CLEAR ENTER .
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Universal Test Set Section 4—MICROLOGIC Series B CBTMB Test Module 48040-976-02 03/01 05903052 MANUAL TEST MENU FOR ALL STANDARD-FUNCTION CIRCUIT BREAKERS TEST PHASE CURRENT? - YES/NO TEST PHASE A CURRENT? - YES/NO YES NO NO YES TEST PHASE B CURRENT? - YES/NO NO YES TEST PHASE C CURRENT? - YES/NO NO TEST GROUND-FAULT CURRENT? - YES/NO YES YES ENTER TEST CURRENT xx.xx xP or xS rms 0-9 KEYS CLEAR NO ENTER .01 - 12.00 xP ALLOWED ENTRIES .01 - 7.
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48040-976-02 03/01 Universal Test Set Section 5—M-N-P-S CBTM4A Test Module Section 5—M-N-P-S CBTM4A Test Module TEST SETUP FOR FULL-FUNCTION CIRCUIT BREAKERS 05903053 ***UNIVERSAL TEST SET*** ver 2.0 ****ATTENTION**** ERROR: CURRENT DRIVER OVER VOLTAGE ****M-N-P-S TEST MODULE**** ver 2.0 TESTING CANNOT PROCEED - SEE INSTRUCTIONS PLEASE DISCONNECT ZONE INTERLOCKS Turn test set power OFF (O). Remove and reseat test See page 6 for YES instructions Press YES key when module.
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Universal Test Set Section 5—M-N-P-S CBTM4A Test Module 48040-976-02 03/01 05903054 TEST SETUP FOR STANDARDFUNCTION CIRCUIT BREAKERS ***UNIVERSAL TEST SET*** ver 2.0 ****ATTENTION**** ****M-N-P-S TEST MODULE**** ver 2.0 ERROR: CURRENT DRIVER OVER VOLTAGE TESTING CANNOT PROCEED - SEE INSTRUCTIONS Turn test set power OFF (O). Remove and reseat test module. Check connections of umbilical cord and adapter. Turn test set power ON (I) to restart test.
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48040-976-02 03/01 Universal Test Set Section 5—M-N-P-S CBTM4A Test Module MAIN TEST MENU 05903055 *****MAIN TEST MENU***** TESTING BREAKER AUTOMATICALLY? -YES/NO Continue With Automatic Test Menu for the following: NO YES Page 32 for full-function circuit breakers, Page 33 for standard-function circuit TEST INDIVIDUAL FUNCTIONS? YES/NO breakers.
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Universal Test Set Section 5—M-N-P-S CBTM4A Test Module 48040-976-02 03/01 05903043 AUTOMATIC TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS SET LONG-TIME PICKUP TO 1.00 xP A SET LONG-TIME DELAY TO MINIMUM A SET SHORT-TIME PICKUP TO 4 xP A SET SHORT-TIME DELAY TO I^2t IN .20sec A SET INSTANT. PICK UP TO 5 xP A SET GROUND-FAULT PICKUP TO .35 xS OR SET GROUND-FAULT PICKUP TO 880AMPS A SET GROUND-FAULT DELAY TO I^2t OUT .20sec A LONG-TIME PICKUP = n.nn xP nnnnAMPS LONG-TIME DELAY = nn.
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48040-976-02 03/01 Universal Test Set Section 5—M-N-P-S CBTM4A Test Module AUTOMATIC TEST MENU FOR STANDARD-FUNCTION CIRCUIT BREAKERS 05903059 SET AMPERE RATING TO MINIMUM A SET OVERLOAD DELAY TO MINIMUM A SET SHORT CIRCUIT PICKUP TO 4 xR A SET SHORT CIRCUIT DELAY TO INT A SET GROUND-FAULT PICKUP TO .50 xS OR SET GROUND-FAULT PICKUP TO 140 A OR SET GROUND-FAULT PICKUP TO 1025 A A SET GND. FAULT DELAY INT A AMPERE RATING PICKUP = n.nnxR nnnnAMPS OVERLOAD DELAY = nn.
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Universal Test Set Section 5—M-N-P-S CBTM4A Test Module 48040-976-02 03/01 INDIVIDUAL TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS 05903075 TEST LONG-TIME PICKUP? YES LONG-TIME PICKUP = nn.nnxP nnnnAMPS NO TEST LONG-TIME DELAY? YES SET SHORT-TIME PICKUP TO 4 xP A NO SET INSTANT. PICKUP TO 5 xP A LONG-TIME DELAY = nn.nnnsec TEST SHORT-TIME PICKUP? YES SET INSTANT. PICKUP TO MAXIMUM A NO SHORT-TIME PICKUP = nn.
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48040-976-02 03/01 Universal Test Set Section 5—M-N-P-S CBTM4A Test Module INDIVIDUAL TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS- 05903057 –Continued TEST INSTANT. PICKUP? YES SET SHORT-TIME PICKUP TO MAXIMUM A NO SET SHORT-TIME DELAY TO I^2t IN .50 sec A INSTANT. PICKUP = nn.nnxP nnnnnAMPS TEST GROUND-FAULT PICKUP? YES GROUND-FAULT PICKUP = n.nnxS nnnnAMPS NO TEST GROUND-FAULT DELAY? YES GROUND-FAULT DELAY = nn.nnnsec NO TEST UNRESTR. GROUND-FAULT DELAY? YES GROUND-FAULT DELAY = nn.
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Universal Test Set Section 5—M-N-P-S CBTM4A Test Module 48040-976-02 03/01 INDIVIDUAL TEST MENU FOR STANDARD-FUNCTION CIRCUIT BREAKERS 05903056 TEST AMPERE RATING PICKUP? YES AMPERE RATING PICKUP = nn.nnxR YES SET AMPERE RATING TO MINIMUM nnnnAMPS NO TEST OVERLOAD DELAY? A NO SET SHORT CIRCUIT PICKUP TO 4 xR A OVERLOAD DELAY = nn.nnnsec TEST SHORT CIRCUIT PICKUP? YES SET AMPERE RATING TO MINIMUM A NO SHORT CIRCUIT PICKUP = nn.
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48040-976-02 03/01 Universal Test Set Section 5—M-N-P-S CBTM4A Test Module 05903060 MANUAL TEST MENU FOR FULLFUNCTION CIRCUIT BREAKERS TEST PHASE CURRENT? - YES/NO YES TEST PHASE A CURRENT? - YES/NO NO YES NO TEST PHASE B CURRENT? - YES/NO NO YES TEST PHASE C CURRENT? - YES/NO YES TEST GROUND-FAULT CURRENT? - YES/NO YES NO RESTRAIN THE TRIP UNIT? - YES/NO YES NO NO ENTER TEST CURRENT xx.xx xP or xS rms 0-9 KEYS CLEAR ENTER .01 - 12.00 xP ALLOWED ENTRIES .01 - 7.
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Universal Test Set Section 5—M-N-P-S CBTM4A Test Module 48040-976-02 03/01 05903058 MANUAL TEST MENU FOR STANDARD-FUNCTION CIRCUIT BREAKERS TEST PHASE CURRENT? - YES/NO YES ENTER TEST CURRENT xx.xx xR rms CLEAR NO 0-9 KEYS ENTER .01 - 7.00 ALLOWED ENTRIES TEST GROUND-FAULT CURRENT? - YES/NO YES ENTER TEST CURRENT xx.xx xS rms CLEAR NO 0-9 KEYS ENTER .01 - 7.00 ALLOWED ENTRIES TESTING EXIT TO MAIN TEST MENU? NO YES TRIP TIME = nn.
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48040-976-02 03/01 Universal Test Set Section 6—SE CBTM1 Test Module Section 6—SE CBTM1 Test Module TEST SETUP SET UP 05903061 ***UNIVERSAL TEST SET*** ver 2.0 ****SE TEST MODULE**** ver 3.0 INPUT FRAME RATING ENTER FRAME SIZE - SE ...
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Universal Test Set Section 6—SE CBTM1 Test Module 48040-976-02 03/01 05903062 AUTOMATIC TEST MENU PREFORM TEST SETUP ON PREVIOUS PAGE BEFORE DOING AUTOMATIC TEST. TO START TEST press TEST TYPE SEE INDIVIDUAL FUNCTION TEST RETURN FROM INDIVIDUAL TEST TEST SEQUENCE TYPE ON PAGE 41. TEST BREAKER AUTOMATICALLY? - YES/NO Description of Key Functions NO YES YES VERIFIES DATA ENTERED/SHOWN NO NEGATIVE RESPONSE TO DATA SHOWN SET LONG-TIME AMPERE RATING TO .
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48040-976-02 03/01 Universal Test Set Section 6—SE CBTM1 Test Module INDIVIDUAL-FUNCTION TEST MENU 05903063 TEST LONG-TIME PICKUP? - YES/NO YES LONG-TIME PICKUP = nnnxP nnnnAMPS NO A NEXT LONG-TIME DELAY AT 6xP = nnnnsec YES TEST LONG-TIME DELAY? - YES/NO A NO NEXT TEST SHORT-TIME PICKUP? - YES/NO YES SHORT-TIME PICKUP = nnnxP nnnAMPS A NO NEXT TEST SHORT-TIME DELAY? - YES/NO YES SHORT-TIME DELAY AT 6xP = 0.nnnsec A NO NEXT YES TEST INSTANT. PICKUP? - YES/NO INSTANT.
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Universal Test Set Section 6—SE CBTM1 Test Module 48040-976-02 03/01 INDIVIDUAL-FUNCTION TEST MENU –Continued 05903064 TEST MAY TAKE 20 SEC- CONTINUE? -YES/NO NO YES RESET OVERLOAD TRIP INDICATOR (A) A A OVERLOAD TRIP INDICATOR OUT? - YES/NO A NO YES OVERLOAD TRIP INDICATOR FAILED OVERLOAD TRIP INDICATOR PASSED NEXT YES TEST SHORT CIRCUIT INDICATOR? - YES/NO RESET SHORT CIRCUIT INDICATOR - (A) A NO SHORT CIRCUIT INDICATOR OUT? - YES/NO A NO YES SHORT CIRCUIT INDICATOR PASSED A SHOR
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48040-976-02 03/01 Universal Test Set Section 6—SE CBTM1 Test Module INDIVIDUAL-FUNCTION TEST MENU 05903065 –Continued TEST TRIP SOLENOID? - YES/NO CLOSE BREAKER - THEN PRESS A YES A NO DID CIRCUIT BREAKER TRIP? - YES/NO A NO YES TRIP SOLENOID TEST PASSED A TRIP SOLENOID TEST FAILED NEXT TEST LONG-TIME MEMORY? -YES/NO YES SET LONG-TIME DELAY TIME TO POSITION 1 PRESS (A) AFTER SWITCH IS SET NO A THIS TEST TAKES 30 sec-CONTINUE? - YES/NO YES NO LONG-TIME 30sec MEMORY-FAULT TEST nnsec
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Universal Test Set Section 6—SE CBTM1 Test Module 48040-976-02 03/01 MANUAL TEST MENU Manual Test can be entered any time the MANUAL key is flashing. 05903066 05903066 NOTE: An option is valid any time the key is flashing. MANUAL TEST CURRENT: PHASE = A GND-FAULT = B A B ENTER TEST LEVEL = .00 xP -Press ENTER NOTE: KEYS 0 - 9 Reset trip indicators after testing is complete. ALLOWED ENTRIES: .01 TO 15.00 ENTER TEST LEVEL = .00 xS -Press ENTER ENTER KEYS 0 - 9 ENTER ALLOWED ENTRIES: .01 TO 15.
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48040-976-02 03/01 Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module Section 7—ME-NE-PE CBTM3 Test Module TEST SETUP 05903067 TEST SETUP ***UNIVERSAL TEST SET*** ver 2.0 ****ME/NE/PE TEST MODULE**** ver 2.2 ENTER FRAME SIZE - ME/NE/PE ..
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Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module 48040-976-02 03/01 AUTOMATIC TEST MENU 05903068 PERFORM TEST SETUP ON PREVIOUS PAGE BEFORE DOING AUTOMATIC TEST. TO START TEST - Press TEST TYPE SEE INDIVIDUAL FUNCTION TEST RETURN FROM INDIVIDUAL TEST TEST SEQUENCE TYPE ON PAGE 45. TEST BREAKER AUTOMATICALLY? - YES/NO Description of Key Functions NO YES YES VERIFIES DATA ENTERED/SHOWN NO NEGATIVE RESPONSE TO DATA SHOWN SET LONG-TIME AMPERE RATING TO .
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48040-976-02 03/01 Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module 05903069 INDIVIDUAL-FUNCTION TEST MENU TEST LONG-TIME PICKUP? - YES/NO YES NO TEST LONG-TIME DELAY? - YES/NO LONG-TIME PICKUP = nnnxP nnnnAMPS A NEXT YES SET SHORT-TIME PICKUP LEVEL TO 5xP PRESS (A) AFTER SWITCH IS SET NO A SET INSTANT. PICKUP LEVEL TO 7xP PRESS (A) AFTER SWITCH IS SET A LONG-TIME DELAY AT 4xP = nnnnsec A NEXT TEST SHORT-TIME PICKUP? - YES/NO YES NO SET INSTANT.
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Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module 48040-976-02 03/01 INDIVIDUAL-FUNCTION TEST MENU 05903070 –Continued SET SHORT-TIME DELAY TO 4 - IN PRESS (A) AFTER SWITCH IS SET YES TEST INSTANT. PICKUP? - YES/NO A NO INSTANT. PICKUP = nnnxP nnnnAMPS A NEXT TEST GROUND-FAULT PICKUP? - YES/NO GROUND-FAULT PICKUP = .nnxS nnnAMPS YES A NO NEXT TEST GROUND-FAULT DELAY? - YES/NO A GROUND-FAULT DELAY AT 1xS = 0.
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48040-976-02 03/01 Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module INDIVIDUAL-FUNCTION TEST MENU 05903076 –Continued TEST TRIP SOLENOID? - YES/NO CLOSE BREAKER - THEN PRESS A YES A NO DID CIRCUIT BREAKER TRIP? - YES/NO A A NO YES TRIP SOLENOID TEST FAILED TRIP SOLENOID TEST PASSED NEXT TEST LONG-TIME MEMORY? -YES/NO YES SET LONG-TIME DELAY TIME TO POSITION 2 PRESS (A) AFTER SWITCH IS SET NO A SET SHORT-TIME PICKUP LEVEL TO 5xP PRESS (A) AFTER SWITCH IS SET A SET INSTANT.
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Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module 48040-976-02 03/01 INDIVIDUAL-FUNCTION TEST MENU 05903071 –Continued TEST SHORT-TIME MEMORY? -YES/NO YES NO SET SHORT-TIME PICKUP LEVEL TO 5xP PRESS (A) AFTER SWITCH IS SET A SET SHORT-TIME DELAY TIME TO 4 - IN PRESS (A) AFTER SWITCH IS SET A SET INSTANT. PICKUP LEVEL TO 7xP PRESS (A) AFTER SWITCH IS SET A SHORT-TIME DELAY AT 6xP = n.nnnsec SHORT-TIME MEMORY = n.
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48040-976-02 03/01 Universal Test Set Section 7—ME-NE-PE CBTM3 Test Module MANUAL TEST MENU Manual Test can be entered any time the MANUAL key is flashing. 05903072 NOTE: An option is valid any time the key is flashing. MANUAL TEST CURRENT: PHASE = A GND-FAULT = B A B TEST WITH RESTRAINT SIGNAL: ON = YES OFF = NO TEST WITH RESTRAINT SIGNAL: ON = YES OFF = NO ENTER TEST LEVEL = .00 xP -Press ENTER NOTE: Reset trip indicators KEYS 0 - 9 after testing is complete. ALLOWED ENTRIES: .01 TO 15.
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Universal Test Set Index Index 48040-976-02 03/01 A K Adapter, rating plug ................................................. 12 Key light tests ............................................................ 9 Applications ...............................................................4 Keyboard tests ........................................................... 9 Automatic test menu CBTM1 test module ......................................... 40 CBTM3 test module ........................................
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48040-976-02 03/01 Universal Test Set Index M-N-P-S CBTM4A test module automatic test menu for full-function circuit breakers .......................................................32 automatic test menu for standard-function circuit breakers .............................................33 individual test menu for full-function circuit breakers ................................................34 individual test menu for standard-function circuit breakers ................................................
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Universal Test Set Square D Company PO Box 3069 3700 Sixth St SW Cedar Rapids IA 52406-3069 USA 1-888-SquareD (1-888-778-2733) www.SquareD.com Electrical equipment should be serviced only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Bulletin No.4804097602 March 2001 Replaces 4804097602 dated 12/93.