Instruction Manual HPC Extreme 330 / 405 / 520 03/13 Page 1 of 23
Page 2 of 23
Contents Introduction Page 2. Safety Instructions Page 5 – 6 3. Configuration/Operation/Illustrations Page 7 – 10 4. Start-up/Operation/Shut-down Page 11 – 16 5. Maintenance and Care Page 17 – 18 6. Electric Wiring Diagram Page 19 7. Technical Data Page 20 8. Trouble Shooting Page 21 9. Declaration of Conformity Page 22 HPE-02/13-VS 1.
1. Introduction Congratulations - you have purchased one of the most durable and reliable high pressure cleaners available on the market. Its balanced ratio of water flow and working pressure perfectly meets all cleaning requirements. The high pressure cleaner conforms to all European safety regulations which is guaranteed by the CE symbol. This manual to be made available to the operating personnel and to be read completely before start-up.
2. Safety Instructions The following instructions to be followed before, during and after work: This instruction manual to be read completely before initial start-up. If strictly followed, no danger should occur. This machine must only be run by qualified adult persons who are fully familiar with possible dangers. Relevant national safety rules to be followed. The machine is not suitable for unattended operation and must be operated according to specification. Protective clothing to be worn.
Before opening the machine in case of malfunction or emergency, switch off by means of the ON/OFF switch and disconnect it from electric power source. Electric power can cause severe injuries or death. All symptoms of faulty electric components to be taken seriously and possible causes for accidents to be eliminated immediately. All repair work only to be carried out by qualified service personnel. Make sure that the machine cannot move.
3. Configuration, Operation, Illustration The cold water machines of this series mainly comprise of a low speed high pressure inline plunger pump, which is directly flanged to and driven by a 100 % duty electric motor. The supply water is directed with the required minimum pressure via a prefilter to the high pressure pump which – in connection with the required spray nozzle – boosts it to the stated/adjusted working pressure.
Page 8 of 23
Page 9 of 23
Page 10 of 23
4. Start-up / Shut-down Before Start-up: Read and observe operation manual. In order to guarantee proper function and trouble-free operation, the following checks to be carried out before start-up: Check electricity supply with electric data on type shield. If voltage deviates by more than 10 %, there is a risk of damage due to overheating. General condition of the unit (connections, gaskets, etc.). Power cables/connections (see p. 11). High pressure hoses, hose pipes, whether damaged.
Connections Water Supply Connect water inlet (6) of the machine to water source with a clean hose (diameter see table below). Before connecting water supply hose, rinse out thoroughly. In case of connection to the potable water distribution, observe DIN 1988 (for momentary connections use a backflow preventer with nonreturn function and ventilation). Flow pressure machine in operation Water connection minimum: 2 bar maximum: 8 bar min.
Operation HPC Extreme 330 This machine is equipped with an EMERGENCY STOP switch. In case of emergency push EMERGENCY STOP (2a). Before starting the machine EMERGENCY STOP switch (2a) to be unlocked by slightly turning it clockwise. Fully open water source. Unlock/release spray pistol, bleed unit. Unlock EMERGENCY STOP (2a) by slightly turning it clockwise. Push switch ON (2). Be aware of torque and recoil. Carry out cleaning task.
Particularly note: In case of malfunctions, eliminate cause according to chapter „Trouble Shooting“, call qualified service. In case frost is likely, frost protection to be carried out (see chapter „Maintenance and Care“), otherwise severe damage will result.
Operation HPC Extreme 405 / 520 These machines are equipped with an EMERGENCY STOP switch. In case of emergency push EMERGENCY STOP (2a). Before starting the machine EMERGENCY STOP switch (2a) to be unlocked by slightly turning it clockwise. Fully open water source. Unlock/release spray pistol, bleed unit. Unlock EMERGENCY STOP (2a) by slightly turning it clockwise. Push switch ON (2). Be aware of torque and recoil. Carry out cleaning task. When pistol is closed, machine is running in circulation mode.
Particularly note: In case of malfunctions, eliminate cause according to chapter „Trouble Shooting“, call qualified service. In case frost is likely, frost protection to be carried out (see chapter „Maintenance and Care“), otherwise severe damage will result.
5. Maintenance and Care Every machine is only as reliable as maintenance is carried out. The manufacturer offers maintenance agreements for every machine comprising the yearly safety inspection. Contact your local distributor for more information. The machine to be inspected every year by qualified personnel, in order to guarantee trouble-free and safe operation. Inspection results to be recorded and to be made available to authorities on request.
Cartridge Filter (micro filter 25/50 µm) Upstreams of the high pressure pump there is a cartridge filter (5) installed. The filter cartridge to be replaced whenever required. Frost Protection Frost protection of the entire water system during storage and transport is a must, as otherwise heavy damage on the system and severe dangers during operation may occur. The best frost protection is to store the machine and accessories in a frostprotected room.
6.
7. Technical Data Technical Data Water flow Unloading pressure Working pressure Power supply Electric motor power Pump speed Amperage Noise level Lp/Lw * Recoil force Dimensions (L x W x H mm) Weight Water inlet temperature max. Spray nozzle Pump Oil ** 1,04 l IP Code HPCExtreme 330 1320 l/h 330 bar adjustable max.
Trouble Shooting Electric power can cause severe injuries or death. Defective electrical components to be immediately replaced, possible causes for accidents to be eliminated without delay. Any repair work must only be carried out by qualified personnel. Only original equipment delivered, respectively expressively approved by the manufacturer to be installed, as otherwise warranty and Declaration of Conformity will expire, health and safety standards are not guaranteed.
Geräteart: Description: Unbeheizter Hochdruckreiniger > 250 bar Cold water high pressure cleaner > 250 bar Gerätetyp: Model HPCExtreme (Elektromotor/electric motor 3~400 V/ 50/60 Hz) 330 / 405 / 520 310 / 385 / 500 bar Seriennr.: Serial No.
Fraser/surrey Gaspe Gros Caouna Halifax Hamilton Harbour Grace Holyrood Kitimat Long Pond Marytown Montreal Nanaimo New Westminster Bc Pictou/halifax Pointe Aux Pic.quebec Port Alfred Port Cartier Port Colborne Port Hawkesbury Port Mellon Port Moody Port Of Quebec Port Weller Powell River Prince Rupert Roberts Bank Saint John Sarnia, Ontario Sept Iles Seven Islands Sorel Souris/ halifax Squamish St. Catherines St.john’s, Nfld St.
