HEAVY DUTY SINGLE/DUAL BOTTLE WELDING CART OWNER’S MANUAL 5/2015 WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
WARRANTY METAL MAN WORK GEAR CO EFFECTIVE JANUARY 1, 2013 LIMITED WARRANTY This warranty applies to the original purchaser and is subject to the terms and conditions listed below. This Limited Warranty is for new equipment sold after the above date, providing coverage for defects in material and workmanship at the time it is shipped from the factory.
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this Flux Core 125 until they have read this manual and have developed a thorough understanding of how the Flux Core 125 works. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
-Follow the instructions in this manual. -Keep welder in the off position when not in use. -Connect ground lead as close to the area being welded as possible to ensure a good ground. -Do not allow any body part to come in contact with the welding wire if you are in contact with the material being welded, ground or electrode from another welder. -Do not weld if you are in an awkward position. Always have a secure stance while welding to prevent accidents. Wear a safety harness if working above ground.
UV and IR Arc Rays The welding arc produces ultraviolet (UV) and infrared (IR) rays that can cause injury to your eyes and skin. Do not look at the welding arc without proper eye protection. -Always use a helmet that covers your full face from the neck to top of head and to the back of each ear. -Use a lens that meets ANSI standards and safety glasses. For welders under 160 Amps output, use a shade 10 lens; for above 160 Amps, use a shade 12. Refer to the ANSI standard Z87.1 for more information.
Electromagnetic Field -Electromagnetic fields can interfere with various electrical and electronic devices such as pacemakers. -Consult your doctor before using any electric arc welder or cutting device -Keep people with pacemakers away from your welding area when welding. -Do not wrap cable around your body while welding. -Wrap MIG gun and ground cable together whenever possible. -Keep MIG gun and ground cables on the same side of your body.
DESCRIPTION The METAL MAN Heavy Duty Single/Dual Bottle Welding Cart is designed for multiple uses as a welding cart. First it can be used to hold portable wire welders, plasma cutters and TIG welders along with the bottle of shielding gas needed for that application. Its unique Cylinder rack allows you to configure it to carry one bottle of gas up to 10 inches in diameter and up to 300 cu. Ft.; or two separate bottles of gas up to 7-1/2 inches in diameter or 150 cu. Ft each.
TYPICAL APPLICATIONS 1.1 Portable Welder Cart 1.
1.3 Inverter Power Source & Feeder Cart Portable with Single or Dual Cylinders 1.
ASSEMBLY 1. On a flat surface, stand the two frame pieces up on their long side. 2. Lay the bottom shelf lip up on top of the two frame pieces. 3. Line up the pre-drilled holes in the bottom shelf with the pre-drilled holes in the long side of one of the frame pieces. 4. From the bottom of one frame piece, insert the threaded shaft of one caster, through the pre-drilled hole of the frame, then up through the pre-drilled hole of the bottom shelf. 5. Secure caster with a flat washer, lock washer and nut. 6.
cart frame and into the matching pre-drilled holes in the Cylinder Support Vertical Tubes. Secure with a flat washer, lock washer and Hex Nut. Repeat for the other mounting hole. Then repeat for the other side of the frame. 21. Locate one of the Cylinder Support Brackets. After reviewing the Cylinder Support Bracket, you will see that it can be positioned and set up for a single cylinder or two cylinders.
Reference # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Description HANDLE RIGHT SIDE FRAME CLEVIS PIN HEX NUT M12 LOCK WASHER M12 FLAT WASHER M12 CASTER SELF TAPING SCREW COTTER PIN FLAT WASHER 20 WHEEL AXLE BOTTOM SHELF GAS CYLINDER SUPPORT BRACKET GAS CYLINDER RETAINING CHAIN LEFT SIDE FRAME CYLINDER SUPPORT VERTICLE TUBE HEX BOLT M6*45 FLAT WASHER 6 TUBE PLUG LOCK WASHER 6 HEX NUT M6 HEX BOLT M6*16 CABLE HOLDER TOP SHELF LATCH Part Number 105100136 105100137 105100138 10510013
