Use and Care Manual

First Choice When Quality Matters
NORTH AMERICA
Plunger Pumps Operating Instructions and Parts Manual RC Series Pumps
RCV
3400 RPM
Repair Kits
3(6)
30(3)
12(3)
Water Seals
Kit 42476
Valves
Kit 2186
Pistons
Kit 42467
16(3)
14(3)
15(3)
4
5
6
7
8
1
2
11
19
20
21
22
23
24
25
12
13
14
16
28
29
30
34
3
10
27
9
1 2 3
15
17
18
26
31
32
33
35
36
37
39
40
41
38
43
20
44
45
77
46 47 48
TYPE F8
78
43
20
44
45
77
TYPE F7
78
Oil Seals
Kit 42474
O-Rings
Kit 42470
2
(6)
7(1) 9(1) 16(3)
37(1) 39(1)
22(1) 33(1)
32(3)
45
Support Ring
Kit 2745
11(3)
Plunger Pumps Operating Instructions and Parts Manual RC Series Pumps
First Choice When Quality Matters
NORTH AMERICA
BELT DRIVE SYSTEMS 1. Mount the pump
securely to the base plate. (See Figure 10) For new installation a mounting rail kit is required, refer to parts breakdown.
2. Install the pump pulley on the
crankshaft. It should be as far onto the shaft as possible.
3. Align the pulleys so they
are in line. (See Figure 11)
4. Use a belt tension
gauge to assure proper tension (too much tension can cause bearing failure or damage the belts as well as cause other problems). (See Figure 12)
5. Installation
complete.
Maintenance SERVICING THE VALVES The inlet and discharge valves in this series pumps are all the same. The valves are located under the six 21mm hex plugs. The inlet valves are located on the lower row and the discharge valves are located on the top row of the pump head. Tools required: 21mm socket, ratchet, needle nose pliers, mechanics pick and torque wrench.
VALVE REMOVAL 1. Remove the valve cap.
(See Figure 13)
2. Inspect the valve cap
O-ring for any damage, replace if necessary.
3. Use the needle nose
pliers to remove the valve. (See Figure 14)
4. Use a small probe
to move the poppet up and down to assure that the valve is functioning properly and that no debris is stuck in the valve.
5. Inspect the valve seat o-ring for any
damage, replace if necessary.
VALVE ASSEMBLY 1. Insert the valve assembly
squarely into the port push it squarely into position with a small deep well socket and extension until fully seated. (See Figure 15)
2. Install the valve cap
and torque to the proper specifi cation. (See Figure 16)
(See Table D or parts breakdown)
SERVICING THE PACKINGS/SEALS To access the water seals for inspection or replacement, you will fi rst need to remove the head of the pump. Tools required: 5mm hex socket, ratchet, (2) long screwdrivers, reversible pliers, mechanics pick and torque wrench.
Installation (continued)
Figure 10
Figure 12
Figure 11
Figure 13
Figure 14
Figure 16
Figure 15