Instructions / Assembly

DETAILED MAINTENANCE

SUSPENSION FORK

Some fork models differ from the one illustrated. Those models are not

adjustable and require no maintenance other than keeping it free from dirt and

grime.

Regular Maintenance

The following maintenance should be performed every month (if riding off-road)

or whenever you feel performance is deteriorating.

1. With the fork apart, thoroughly clean all parts.

2. Apply a thin coat of grease to the upper tubes, coil springs and all internal

bushings.

Reassembly

1. Slide upper tubes into lower tubes

2. Firmly hold lower tube and turn clockwise until it will not turn anymore.

3. Align the brake arch mounts on both lower tubes and install brake arch.

4. Tighten brake arch bolts to 70-80in-lbs(8-9.2Nm)

Check before each ride:

1. Make sure headset is properly secured.

2. Make sure the exposed portions of the upper tubes are clean.

3. Make sure the quick releases are properly secured.

4. Make sure the front brake cable housing is properly seated into the brake

cable stop.

5. Check tire clearance and clearance between the top of the front brake

straddle cable carrier and the bottom of the cable stop. Make sure the front

brake cable is routed to the brake cable stop located on the brake arch. Do

not route the cable through the stem or any other mounts or cable stops.