This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, garage, screened-in porch, gazebo or any other enclosed area. APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. UD405RSB WARNING DANGER IF YOU SMELL GAS: • Shut off gas to the appliance. • Extinguish any open flame. • Open lid. • If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.
ULTRA CHEF® gas grills are manufactured under the strict Standard of the world recognized ISO 9001-2008 Quality Assurance Certificate. ULTRA CHEF® products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work.
WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • This gas grill must be assembled exactly according to the instructions in the manual.
General Information This Gas Barbecue Is Certified Under Canadian And American National Standards, CAN/CGA-1.6b-2002 and ANSI Z21.58b-2002 respectively for Outdoor Gas Grills and should be installed to conform with local codes. In absence of local codes, install to the current CAN/CSA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSIZ223.1/NFPA 54 in the United States.
The gas supply pipe must be sufficiently sized to supply the BTU/h specified on the rating plate, based on the length of the piping run. The quick disconnect must not be installed in an upward direction and a readily accessible manual shut-off valve must be installed upstream of, and as close to, the quick disconnect as is feasible.
Lighting Instructions Rear Burner Lighting Hole Side Burner Igniter Left Burner Centre Burner Right Burner Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Slowly turn on the gas supply valve. Main Tube Burner Lighting Rear Burner Lighting Main Infrared Burner Lighting (if equipped) Side Burner Lighting (if equipped) 1. Open grill lid 1. Open grill lid 1. Open grill lid 1. Open burner cover. 2. Turn left burner control to high position. 2.
Cooking Instructions Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the main burners on high for approximately one-half hour. Main Burner Use: When searing foods, we recommend preheating the grill by operating all main burners in the high position with the lid closed for approximately 10 minutes.
Cleaning Instructions Warning! Always wear protective gloves and safety glasses when cleaning your grill. Warning! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where cleaning solutions will not harm decks, lawns, or patios. Do not use oven cleaner to clean any part of this gas grill.
Drip Pan: Accumulated grease is a fire hazard. Clean the drip pan frequently (every 4 – 5 uses or as often as required) to avoid grease buildup. Grease and excess drippings pass through to the grease tray, located beneath the gas grill and accumulate in the disposable grease tray below the grill. To access the disposable grease tray or to clean the drip pan, slide the drip pan free of the grill.
Cleaning: Use a flexible venturi tube brush to clean the inside of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless drill.
Troubleshooting Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For propane - improper lighting procedure. Ensure lighting procedure is followed carefully. All gas grill valves must be in the off position when the tank valve is turned on. Turn tank on slowly to allow pressure to equalize. See lighting instructions. For natural gas - undersized supply line. Pipe must be sized according to installation code. For both gases - improper preheating.
Problem Possible Causes Solution Infrared burner (if equipped) flashes back (during operation the burner abruptly makes a loud “whoosh” sound, followed by a continuous blow-torch type sound and grows dim.) Ceramic tiles overloaded with grease drippings and build-up. Ports are clogged. Turn burner off and allow to cool for at least two minutes. Relight burner and burn on high for at least five minutes or until the ceramic tiles are evenly glowing red.
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www. ultrachefgrills.com. Contact the factory directly for replacement parts and warranty claims.
29 Caution! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly. ATTENTION! Lors du déballage et de l’assemblage, nous vous conseillons de porter des gants de travail et des lunettes de sécurité pour votre protection.
30 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Propane Only Propane Seulement www.ultrachefgrills.
31 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) 2 x N570-0026 (#14 x 1/2”) If necessary the rear panel can be tapped down with a rubber mallet. Si nécessaire, le panneau d’arrière peut être enfoncé avec un maillet en caoutchouc. www.ultrachefgrills.
32 1 x N485-0009 If necessary the magnet bracket can be tapped down with a rubber mallet. Si nécessaire, le support à aiment peut être enfoncé avec un maillet en caoutchouc. 4 x N570-0026 (#14 x 1/2”) Two people are required for this step. Deux personnnes son nécessaires pour cette étappe. www.ultrachefgrills.
33 2 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Propane Only Propane Seulement 1 2 www.ultrachefgrills.
34 5 x N570-0076 (#8 X1/2”) 2 x N570-0026 (#14 x 1/2”) Optional locking screw. Vis de verrouillage optionnelle. Twist tab to lock in place. Tournez la patte pour verrouiller. 2 x N570-0029 (1/4-20 x 3/8”) 2 x N450-0006 (1/4-20) www.ultrachefgrills.
35 2 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Side Burners must be locked in place Les brûleurs latéraux doivent être bloqués en place. 2 x N450-0005 (10-24) 3/8”(10mm) www.ultrachefgrills.
36 2 x N305-0041 2 x N305-0065 1 x N520-0011K www.ultrachefgrills.
37 1 x N160-0010 1 x N185-0001 www.ultrachefgrills.
38 Propane Only – Proper Hose Connection Propane Seulement - Branchement Adéquat Du Boyau 2 x N430-0002 WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire. AVERTISSEMENT! Assurez-vous que le boyau ne touche à aucune surface à haute température sinon il risque de fondre, de provoquer une fuite et causer un feu.
39 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. Warning! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.
41 Parts List / Liste Des Pièces ITEM PART # DESCRIPTION UD405RSB 1 2 3 4 5 6 7 8 9 10 11 lid casting / moulage du couvercle lid insert / couvercle temperature gauge / jauge de température lid handle / poignèe du couvercle lid pivot screw / vis du pivot control knob bezel / monture de bouton de commande warming rack / grille - réchaud rear burner cover (infra red) / boîter du brûleur arrière (infra-rouge) rear burner / brûleur arrière rear cover / boîter arrière cooking grill / grille de cuisson cookin
42 Parts List / Liste Des Pièces ITEM PART # 51 52 53 54 55 56 57 58 n010-0538p n105-0002 n475-0091 n570-0008 n530-0008 n345-0010 n345-0001 n345-0011 n080-0131p n010-0360p n450-0006 n570-0029 64405 63161 DESCRIPTION UD405RSB bottom shelf / tablettes infèrieur snap bushing / bague à pression rotisserie mount / support de la rôtissoire #8 x 1/2 screw / #8 x 1/2 vis 1-outlet regulator w/quick disconnect / tuyau de régulateur à 1 sortie avec débranchement rapide 24” side burner hose / tuyau brûleur latéra
43 www.ultrachefgrills.
44 FAX TO: 705 727 4282 ACCESSORIES & PARTS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ __________________________________________________________________________________
46 NOTES www.ultrachefgrills.
47 NOTES www.ultrachefgrills.
