This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, garage, screened-in porch, gazebo or any other enclosed area. APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. U405 CART UP405 PEDESTAL WARNING DANGER IF YOU SMELL GAS: • Shut off gas to the appliance. • Extinguish any open flame. • Open lid. • If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.
ULTRA CHEF® gas grills are manufactured under the strict Standard of the world recognized ISO 9001-2008 Quality Assurance Certificate. ULTRA CHEF® products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work.
WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • This gas grill must be assembled exactly according to the instructions in the manual.
General Information This Gas Barbecue Is Certified Under Canadian And American National Standards, CAN/CGA-1.6b-2002 and ANSI Z21.58b-2002 respectively for Outdoor Gas Grills and should be installed to conform with local codes. In absence of local codes, install to the current CAN/CSA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSIZ223.1/NFPA 54 in the United States.
Natural Gas Hook-Up: This natural gas grill is supplied with a 10ft (3m) supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves upstream of the quick disconnect are not supplied. The installation must comply with CAN B149.1 Natural Gas and Propane installation code in Canada, or to the National Fuel Gas Code, ANSI Z223.1 in the United States.
Lighting Instructions Rear Burner Lighting Hole Igniter Left Burner Centre Burner Right Burner Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Slowly turn on the gas supply valve. Main Tube Burner Lighting Rear Burner Lighting Main Infrared Burner Lighting (if equipped) Side Burner Lighting (if equipped) 1. Open grill lid 1. Open grill lid 1. Open grill lid 1. Open burner cover. 2. Turn left burner control to high position. 2.
Cooking Instructions Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the main burners on high for approximately one-half hour. Main Burner Use: When searing foods, we recommend preheating the grill by operating all main burners in the high position with the lid closed for approximately 10 minutes.
Cleaning Instructions Warning! Always wear protective gloves and safety glasses when cleaning your grill. Warning! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where cleaning solutions will not harm decks, lawns, or patios. Do not use oven cleaner to clean any part of this gas grill.
Maintenance Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. WARNING! Always wear protective gloves and safety glasses when cleaning your grill. WARNING! Turn off the gas at the source and disconnect the unit before servicing. To avoid the possibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed annually and whenever any component of the gas train is replaced or gas smell is present.
Warning! When reinstalling the burner after cleaning it is very important that the valve/orifice enters the burner tube before lighting your gas grill. If the valve is not inside the burner tube a fire or explosion could occur. WARNING! Hose: Check for abrasions, melting, cuts, and cracks in the hose. If any of these conditions exist, do not use the gas grill. Have the part replaced by your Ultra Chef Gas Grill dealer or qualified gas installer.
Problem Possible Causes Solution Humming regulator. Normal occurrence on hot days. This is not a defect. It is caused by internal vibrations in the regulator and does not affect the performance or safety of the gas grill. Humming regulators will not be replaced. Burners will not cross light each other. Plugged ports along back of burner. Clean burner ports. See burner maintenance instructions. “Paint” appears to be peeling inside lid or hood. Grease build-up on inside surfaces.
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www. ultrachefgrills.com. Contact the factory directly for replacement parts and warranty claims.
26 Caution! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly. ATTENTION! Lors du déballage et de l’assemblage, nous vous conseillons de porter des gants de travail et des lunettes de sécurité pour votre protection.
27 Cart model only Modèle sur chariot seulement 8 X N570-0027 (#14 x 2”) 3/8”(10mm) Cart model only Modèle sur chariot seulement www.ultrachefgrills.
28 Cart model only Modèle sur chariot seulement 8 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Two people are required for this step. Deux personnnes son nécessaires pour cette étappe. Cart model only Modèle sur chariot seulement 2 x N570-0026 (#14 x 1/2”) 3/8”(10mm) 1 x N570-0065 Propane Only Propane Seulement www.ultrachefgrills.
29 Pedestal model only Modèle sur socle seulement 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Propane Only Propane Seulement Pedestal model only Modèle sur socle seulement www.ultrachefgrills.
30 Pedestal model only Modèle sur socle seulement If necessary the side panel can be tapped down with a rubber mallet. Si nécessaire, le panneau lateral peut être enfoncé avec un maillet en caoutchouc. Pedestal model only Modèle sur socle seulement 4 x N570-0026 (#14 x 1/2”) www.ultrachefgrills.
31 Pedestal model only Modèle sur socle seulement 2 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Propane Only Propane Seulement Pedestal model only Modèle sur socle seulement 4 x N570-0026 (#14 x 1/2”) 3/8”(10mm) Two people are required for this step. Deux personnnes son nécessaires pour cette étappe. www.ultrachefgrills.
32 Cart model only Modèle sur chariot seulement 2 x N570-0029 (1/4-20 X 3/8”) 2 x N570-0036 (1/4-20 X 1”) 2 x N570-0026 (#14 x 1/2”) Optional locking screw. Vis de verrouillage optionnelle. www.ultrachefgrills.com Push brackets to end of slots. Enfoncez les supports jusqu’au fond des fetes.
33 Pedestal model only Modèle sur socle seulement 5 x N570-0076 (#8 X1/2”) Pedestal model only Modèle sur socle seulement 2 x N570-0026 (#14 x 1/2”) Optional locking screw. Vis de verrouillage optionnelle. Twist tab to lock in place. Tournez la patte pour verrouiller. www.ultrachefgrills.
34 2 x N450-0005 (10-24) 2 x N305-0041 2 x N305-0065 www.ultrachefgrills.
35 1 x N520-0011K 1 x N160-0010 1 x N185-0001 www.ultrachefgrills.
36 2 x N160-0002 Propane Only – Proper Hose Connection Propane Seulement - Branchement Adéquat Du Boyau Pedestal model Modèle sur socle Ensure bushing snaps into side panel as shown. Cart model Modèle sur chariot Ensure that the hose leading to the gas supply runs in front of the leg. Assurez-vous que le boyau de menant à l’alimentation en gaz passe en avant de la patte. Assurez-vous que la bague soit insérée dans le panneau latéral tel qu’illustré.
37 Propane Only – Improper Hose Connection Propane Seulement – Branchement Inadéquat Du Boyau WARNING – FIRE HAZARD ATTENTION - RISQUE D’INCENDIE WARNING! Do not route hose over top of front panel. AVERTISSEMENT! N’acheminez pas le boyau par-dessus le panneau avant. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.
38 Natural Gas Only – Improper Hose Connection Gaz Naturel Seulement - Branchement Inadéquat Du Boyau WARNING – FIRE HAZARD ATTENTION - RISQUE D’INCENDIE WARNING! Do not route hose over top of front panel. AVERTISSEMENT! N’acheminez pas le boyau par-dessus le panneau avant. Pedestal model Modèle sur socle Cart model Modèle sur chariot WARNING! Do not route hose underneath drip pan. AVERTISSEMENT! Ne pas passer le tuyau d’alimentation sous le tiroir d’égouttement afin de garder.
39 Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. Warning! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.
41 Parts List / Liste Des Pièces ITEM PART # DESCRIPTION U405 U405RB UP405RB 1 2 3 4 5 6 7 8 9 10 11 lid casting / moulage du couvercle lid insert / couvercle temperature gauge / jauge de température lid handle / poignèe du couvercle lid pivot screw / vis du pivot electronic ignition / allumeur électronique warming rack / grille - réchaud rear burner cover (infra red) / boîter du brûleur arrière (infra-rouge) rear burner / brûleur arrière rear cover / boîter arrière cooking grill / grille de cuisson co
42 Parts List / Liste Des Pièces ITEM PART # DESCRIPTION 50 51 52 53 54 55 56 57 58 tank heatshield / écran de chaleur hose clip / support de tuyau Solido side shelf / tablette latérale en Solido side shelf bracket - right / support de la tablette latérale - droite side shelf bracket - left / support de la tablette latérale - gauche towel bar / support du crochet 1/4-20 x 1 screw / 1/4-20 x 1 vis 1/4-20 x 3/8 screw / 1/4-20 x 3/8 vis burner grease shield/pare chaleur brûleur rear burner supply tube / tu
43 www.ultrachefgrills.
44 FAX TO: 705 727 4282 ACCESSORIES & PARTS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________
46 www.ultrachefgrills.
47 www.ultrachefgrills.