User Manual

Wet Loss
Dry Loss
perfect comBuStioN
The term perfect combustion is also called stoichiometric combustion. This is the point where all of the fuel
isburnedwithalltheoxygen,leavingnoundesirablebyproducts.Atthispointallofthehydrogeninthefuel(H2)would
combinewithoxygentoformH2O,allofthecarbon(C)wouldcombinetoformCO2,andallofthesulfur(S)would
formSO2.Therewouldbenoadditionalairtocarryheatawayfromthefire,andnoundesirablebyproductswouldbe
created.Inpracticethisisn’tpossibleduetotheinabilitytocompletelymixthefuelandair,soanadditionalamountofair
is used to completely burn the fuel.
Thechartinfigure4illustratestherelationshipbetweenthemainfluegascomponentsthatprovideanindicationofthe
performance of the combustion process.
As you move left to right you are going from a rich to lean condition. The term Air rich is equivalent to fuel lean, and
simply indicates a situation where the excess air is much higher.
To adjust the combustion process you are given the best overall picture of the condition by measuring all three parameters.
Eachoftheparametersperformsdifferentlyasyoumovethroughtheadjustmentofacombustionprocess
CO2–Thisisthegasthatwasmostcommonlyusedforadjustingcombustionequipment.Atoolcalled
an Orstat, or wet chemical kit would give you a snapshot of the CO2 value. As you can see by the graph,
 CO2ismaximizedwhentheprocessisrunningatperfectcombustion.Becausethisisn’tpossible,thegoal
has always been to maximize CO2. The trouble is that this can occur at two places in the graph, once on
the fuel rich side, and once on the fuel lean side. A smoke test is used to first place you on the
right side of the graph, and then CO2 was maximized to reach the highest value possible.
2. O2 is the next gas that is measured. At perfect combustion all of the O2 in the atmosphere is consume
so very little remains in the flue gases. If you adjust with this gas you are more certain to be on the correct
 sideofperfectcombustion,butyoumaystillbecreatingcarbonmonoxide(CO)duetoinsufficientlevelsof
O2 to completely burn the carbon in the fuel. This may lead to sooty buildup, reducing efficiency, but you
are also not extracting all of the energy the fuel has to offer.
 3.CarbonMonoxide(CO)isthelastgaslisted.AsyoucanseeontheleftsideofthechartCOproduction
is the highest. At ideal combustion this level is the lowest possible, but if the other gas measurements are not
available you may be adding too much excess air leading to losses in efficiency. Also if the amount of air being
fed to the combustion process is increased too high it may start cooling the combustion chamber down and
begin creating CO. Once you are at this point without measuring O2 or CO2, you may instinctively add
more O2 to reduce the CO level and end up creating more.
figure 4
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