Specifications
15
Figure 6: Internal Junction Box and Wiring Harness Details
Mount the control box on the probe by aligning 
the keyhole slots with the probe mounting 
screws. Replace the wing nut. Secure the 
control box by tightening wing nut and two (2) 
mounting screws.
Step c. Remove snap-in plug from 7/8" dia. center 
knockout, adjacent to aquastat control harness.
Step d. Insert three (3) wires with Molex connector 
located on opposite end of LWCO harness 
through 7/8" dia. knockout. Fish wires with 
Molex connector to rear of internal junction box.  
Insert snap-in conduit connector into 7/8" dia. 
knockout, squeeze tabs on side of connector, 
push into knockout and release tabs to lock 
connector in place.
Step e. Inside internal junction box, locate wires 
with mating LWCO socket connector labeled 
"LWCO" (refer to Figure 6 for details of harness 
located inside internal junction box). Remove 
the factory installed socket plug jumper from 
LWCO harness socket connector and discard. 
Align mating halves of plug connector from 
LWCO control with harness socket connector. 
Push connectors together until snap on side of 
connector is locked in place.
3.  If required on this water boiler application, 
install Auxiliary Dual Limit Control Kit, optional 
equipment - Burnham P/N 100107-01, refer to 
Figure 8. Also refer to instructions provided with 
Auxiliary Dual Limit Control Kit. 
  If not required, proceed to Paragraph 4.
Step a.  Locate 1/2" NPT x 1-1/2 immersion well. 
Apply thread sealant to 1/2" NPT male threads. 
Thread well into 1/2" NPT boss on left side of 
supply manifold. Using hex head, tighten well 
until water tight.
Step b. Locate L4080B Auxiliary Limit Control/
Harness Assembly. Loosen mounting screw on 
side of case. Insert sensing bulb into immersion 
well. Mount control on immersion well and 
tighten screw to secure control in vertical 
position with harness extending toward rear as 
shown in Figure 8.
Step c.  Remove snap-in plug from 7/8" dia. 
knockout closest to supply manifold. Remove 
locking ring from 90° conduit connector on end 
of control harness.
Step d.  Insert two (2) wires with Molex connector 
located on end of auxiliary limit control harness 
through 7/8" dia. knockout. Fish wires with 
Molex connector to rear of internal junction 
box. Insert 90° conduit connector into 7/8" dia. 
knockout, secure to top panel with locking ring.
Step e.  Inside internal junction box, locate wires 
with mating auxiliary limit socket connector 
labeled "Aux. Limit" (refer to Figure 6 for 
details of harness located inside internal junction 
box). Remove the factory installed socket plug 
jumper from harness socket connector and 
discard. Align mating halves of plug connector 










