Fire 4100U-S1 Fire Indicator Panel Installation & Maintenance Australian Installation Australian Manual Installation & Maintenance Manual LT0394
Copyrights and Trademarks ©2006 Tyco Safety Products Christchurch, New Zealand. All specifications and other information shown were current as of document revision date, and are subject to change without notice. Tyco, Simplex, the Simplex logo, MAPNET II, IDNet, TrueAlarm, SmartSync, WALKTEST, MINIPLEX, and TrueAlert are trademarks of Tyco International Services AG or its affiliates in the U.S. and/or other countries. VESDA is a trademark of Vision Products Pty Ltd.
Non-Disclosure Agreement Tyco (THE COMPANY) and the User of this/these document(s) desire to share proprietary technical information concerning electronic systems. For this reason the company is disclosing to the User information in the form of this/these document(s).
Model Number & Firmware Revision This manual applies to product with the following: Model number : 4100U-S1 Firmware revision : 11.10 and on Document Document Name : LT0394 4100U-S1 Installation & Maintenance Manual Issue : V1.0 5 July 2006 Amendment Log 5 July 2006 Issue 1.0 Original based on LT0350 1.0.
Cautions, Warnings, and Regulatory Information READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this installation manual. These instructions must be followed to avoid damage to this product and associated equipment. Product operation and reliability depends upon proper installation. DO NOT INSTALL ANY SIMPLEX® PRODUCT THAT APPEARS DAMAGED. Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage.
Table of Contents Copyrights and Trademarks .............................................................................................i Approvals..........................................................................................................................i Manufacture......................................................................................................................i Product / Site ..............................................................................................
Overview .................................................................................................................. 2-9 Step 2. Mounting Card Bays to Cabinets .................................................................... 2-9 Overview .................................................................................................................. 2-9 Step 3. Configuring Cards ........................................................................................... 2-9 Overview .............
Overview .................................................................................................................. 3-7 CPU Motherboard Jumper Settings........................................................................ 3-7 NIC Card Address Setting ...................................................................................... 3-7 NIC Card Jumper Settings...................................................................................... 3-8 Wired Media Card Jumper Settings.............
AIU/PPU Wiring ..................................................................................................... 4-10 ASE Mounting........................................................................................................ 4-10 ASE Wiring............................................................................................................. 4-10 Chapter 5 SPS Field Wiring (4100U-S1)............................................5-1 Introduction ............................................
Configuring the Card.................................................................................................... 6-5 Overview .................................................................................................................. 6-5 Setting the Shield Tie Point ..................................................................................... 6-5 Setting the Address .................................................................................................
Appendix D Earth Fault Detection.....................................................D-1 Overview ..................................................................................................................D-1 General Guidelines ......................................................................................................D-2 Earth Fault Searching from the Front Panel................................................................D-3 Overview ....................................................
List of Figures Figure 1-1. Basic 4100U-S1 System ............................................................................... 1-2 Figure 2-1. CPU Motherboard (566-227) ....................................................................... 2-3 Figure 2-2. CPU Card (566-149) .................................................................................... 2-4 Figure 2-3. Operator Interface ........................................................................................ 2-6 Figure 2-4.
List of Tables Table 2-1 Table 2-2 Table 2-3 Table 3-1 Table 3-2 Table 3-3 Table 3-4 Table 3-5 Table 4-1 Table 4-2 Table 4-3 Table 5-1 Table 5-2 Table 6-1 Table 7-2 Table A-1 Table C-1 Master Controller LEDs 1 through 4 .............................................2-5 Switch/LED Format.....................................................................2-22 Switch Status ..............................................................................
Chapter 1 Introduction to the 4100U-S1 Fire Alarm System Introduction The 4100U-S1 is a compact version of the 4100U fire alarm, which is intended for use in applications requiring only one or two loops of addressable devices. This chapter is an overview of basic system concepts. In this Chapter Refer to the page number listed in this table for information on a specific topic.
Basic Configuration Overview The basic version of the 4100U-S1 is used for smaller or single-building applications. It is ideally placed in a small building that requires a limited number of notification appliances and initiating devices. If a small building is being expanded, or if other buildings are being constructed in the same general area (as in a campus application), the basic 4100U-S1 can be expanded via networking into one of the larger systems described in Chapter 3.
4100U-S1 Part Codes Overview This section lists the parts that are supported by the 4100U-S1 Fire Alarm System. Assemblies, Cards & & Modules The following is a list of assemblies, cards and modules used in 4100U-S1: These parts are included in the base 4100U-S1: • 742-516 CPU Motherboard (566-227) • 4100-7151 CPU Card (566-149) • 4100-9848AU System Power Supply, Australian version • 4100-6033 Alarm Relay Card (566-058) plugged onto the SPS and used to supply the Brigade I/F relays.
4100U-S1 Part Codes, Continued Labels (expansion/spares) Looms (expansion/spares) • LB0602 Operator I/F ISO/Test Card • LB0605 Fan Control Zone Insert Card • 526-873 Slide In Label, LED Switch Module, 1 Sheet of 6 • 4100-1294 LED Module Slide In Labels, Panel Set • LM0309 4100U Mains Lead With Filter • LM0310 4100U Battery Lead Set, 18U-21U • 734-008 Harness, Power Comms, 4 Way, 2ft Length • 734-075 Harness, Power Comms, 4 Way, 8ft Length • 116-226 Sw/LED Module Ribbon Cable, 26
Chapter 2 Installing 4100U-S1 Components Introduction This chapter describes how to mount the 4100U-S1 cabinet to a wall, and how to mount system card bays into the cabinets, modules to bays, etc. Most of a 4100U-S1 is already assembled within the factory. Steps 2 to 6 below are therefore not typically required in the field, but are included for reference. The assembly drawings are included in the appendix of this manual for reference.
Introduction to 4100U-S1 Cabinet Overview The 4100U-S1 cabinet contains the CPU, operator interface, system power supply (SPS), backup batteries, and any additional modules that the panel requires. Bays These items are organized into sub-assemblies called bays or card frames, each with a swing-down front door. The 4100U-S1 has two bays: the CPU bay and one expansion bay. In the standard 4100U-S1, the CPU bay contains the SPS and the CPU Motherboard with CPU Daughter card.
Introduction to 4100U-S1 Cabinet, Continued CPU Motherboard The 4100U CPU motherboard holds the CPU card, which is central to the 4100U-S1 system. It is mounted in the CPU bay, occupying two slots of space immediately beside the power supply. These boards do not have a card address DIP switch (the CPU is always address 0).
Introduction to 4100U-S1 Cabinet, Continued CPU Card The CPU card mounts onto the CPU motherboard. The CPU card contains a service port, a direct drive user interface connection, and a port for a service modem.
Introduction to 4100U-S1 Cabinet, Continued CPU Card LEDs The CPU card LEDs indicate Bootloader status as shown in the table below. Table 2-1. CPU Card LEDs 1 through 4 Status Condition LED4 LED3 LED2 LED1 On (0.25s), Off (0.25s) On (0.25s), Off (0.25s) On (0.25s), Off (0.25s) On (0.25s), Off (0.
Introduction to 4100U-S1 Cabinet, Continued Operator Interface The operator interface lets a user operate the panel. It provides alarm, fault, and isolate status alerts, and lets the user review historical logs and perform diagnostics. Figure 2-3. Operator Interface Additional CPU Motherboard Modules System Power Supply (SPS) 4100-6014 Modular Network Interface Card (NIC). A daughter card that mounts to the CPU motherboard. Performs 4100 networking operations.
Introduction to 4100U-S1 Cabinet, Continued The basic 4100U-S1 has a Fuse Distribution Board mounted on the SPS chassis and connected to the Auxiliary Power terminals. This provides four sets of supply terminals, each individually fused at 1A, but the collective capacity is still limited to 2A from the Auxiliary Power supply. The fuses are not directly supervised.
Introduction to 4100U-S1 Cabinet, Continued The Power Distribution Interface (PDI) POWER/COMMS CONNECTORS (P1-P3) In the expansion bay, power and data are distributed via the power distribution interface (PDI). The PDI is a wiring board with eight card slots, each of which can accommodate a 4-inch (102 mm) x 5-inch (127 mm) slave card. If 4100-style motherboards are used, they must be mounted over the PDI using a kit of metal standoffs (part number 4100-KT0468).
Step 1. Mounting Cabinets Overview The important aspects of mounting the cabinet are: • • • • Access for the operator; Height of displays and controls; Free space for door opening; Cable entry for field wiring. Refer to AS1670.1 for the height requirement and minimum access requirements. In general, 4100U-S1 cabinets will be wall mounted. There are four dimpled mounting holes in the rear of the cabinet.
Step 3. Configuring Cards, Continued Note: Some devices that connect to RUI have inherently grounded shield terminals, in which case 24 C cannot be used. If 24 C is used, a Negative Ground Fault will occur. P10/P11: P10 is associated with Port 1 and P11 is associated with Port 2. P10 and P11 are used to set the CPU motherboard up to be attached to either a network card or a RS232/2120 card. • Position 1 – 2: Network card (NIC) plugged into CPU motherboard (default).
Step 4. Interconnecting Modules and Bays Overview Each card has to be interconnected with every other card in its bay. At the same time, bays in the 4100U-S1 also have to be connected together. Read this section to ensure that cards and bays are interconnected correctly. Refer also to drawings 1976-136 and 1976137. The basic 4100U-S1 will have all necessary interconnection wiring already fitted, but additional wiring may be necessary if expansion modules are fitted.
Step 4. Interconnecting Modules and Bays, Continued Connecting to Motherboards Panels with legacy motherboards in the expansion bay require some non-PDI connections. If you need to connect a harness to a motherboard, refer to Figure 2-6 and follow these steps. Make sure to route the power and communication wiring on the left side of the bay. 1. Connect one end of the 733-525 Harness to a motherboard in the CPU bay.
Step 5. Installing Modules into Expansion Bays Overview This section contains guidelines and instructions on installing 4”x 5” cards and traditional motherboards into the 4100U-S1 expansion bay. IMPORTANT: This section applies to aftermarket modules for expansion bays only. If you do not need to install any aftermarket modules at all, you have completed the panel installation and can apply AC power. Refer to the following guidelines before mounting 4” x 5” cards and/or motherboards to the expansion bay.
Step 5. Installing Modules into Expansion Bays, Continued • Motherboards can be installed on top of the PDI in expansion bays. The data and power that would normally be bussed via the PDI are routed across the motherboards via their left and right connectors (J1 and P1). • Up to four 2” (51 mm) x 11 ½” (292 mm) motherboards can be installed in an expansion bay if the pins on the left connector (usually P1) on the leftmost motherboard are removed.
Step 5. Installing Modules into Expansion Bays, Continued Installing 4” X 5” Cards The power distribution interface (PDI) is mounted to the back of the expansion bay. The PDI contains slots for up to eight 4”x 5” slave cards. Since the PDI carries power and data across the entire bay, it solves most interconnection issues, especially between 4”x 5” cards. Use the following instructions and the figure below to mount 4”x 5” slave cards to the expansion cabinet. 1.
Step 5. Installing Modules into Expansion Bays, Continued Installing Motherboards Use the following procedure when installing motherboards in an expansion bay. Start with the third slot from the left and fill to the right. The mounting items are available as kit 4100-KT0468. 1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left. 2. Attach four metal threaded standoffs and lockwashers into the screw holes on the chassis. 3.
Step 6. Installing LED/Switch Modules into Expansion Bays Overview The LED/switch user interface consists of a variety of modules, mounted to the front of an expansion bay, which are configured via the 4100U Programmer. Each display module contains between 8 and 24 switches and LEDs, each one separately configurable. User interface functionality is driven by the 64/64 LED/Switch Controller Card, which mounts behind two of the display modules (in positions 1 and 2).
Step 6. Installing LED/Switch Modules into Expansion Bays, Continued Below is an illustration of a LED/switch bay from the user’s perspective. The LED/Switch User Interface Figure 2-11. LED/Switch Modules The LED/switch controller card is a 4100 slave that mounts behind two LED/switch modules. Each LED/switch controller handles up to 64 switches and 64 LEDs on the modules and communicates their status to the 4100U CPU. This is sufficient for 32 zones.
Step 6. Installing LED/Switch Modules into Expansion Bays, Continued LED/Switch Controller Card, (continued) If more than 32 zones are required, a second controller (4100-1289) will be required. Note that an ME0456 fan control module counts as 8 zones when adding up the controller requirements. LED 1. This LED illuminates if communication loss between the controller and the CPU occurs. It is independent of jumper P1 (which configures different communication loss features).
Step 6. Installing LED/Switch Modules into Expansion Bays, Continued Mounting the Additional LED/ Switch Controller Card Refer to the figures and instructions below to mount the LED/switch controller card assembly to the back of one of the LED/switch cards. 1. Use four 322-123 Nuts and four 268-009 bay Washers to secure the 637-141 Bracket to the inside front of the expansion bay. Note that there is only one location where the bracket can be mounted, as shown in Figure 2-13. 2.
Step 6. Installing LED/Switch Modules into Expansion Bays, Continued LED/Switch Modules All types of modules are mounted to the front of a bay, and are connected to each other via a ribbon cable. Each module operates by the same rules: when a button is pressed, the controller card sends the CPU the information, and the action programmed for that button occurs. Wiring Instructions To interconnect display cards and connect the controller card to a power source: 1.
4100U Fan Control Module Overview The ME0456 is a 4100U style Switch/LED display module designed specifically for fan control. It complies with the requirements of AS 1668.1:1998. It has rotary switches and LEDs for 4 sets of fans. In order to accommodate the required rotary switches, the front plate is joggled forward so that it protrudes through the trim. Labelling The Fan Control switch positions of ON, AUTO and OFF, are permanently marked on the faceplate label, as required by AS 1668.
Figure 2-16.
2-24
Chapter 3 Networking Introduction A basic 4100U-S1 system becomes a network node when a Network Interface Card (NIC) or other compatible network card is installed and connected to another network node. How network cards connect to each other depends on the type of media cards being used. In this Chapter Refer to the page number listed in this table for information on a specific topic. Topic See Page # Network Configuration 3-2 Introduction to the 4100 Network Interface Card (NIC) 3-4 Step 1.
Network Configuration Overview Multiple 4100U-S1 panels can be connected together into a network system by using network interface cards (NICs). When a NIC is installed into a 4100U-S1, it is used to connect to other network nodes. Nodes may consist of other 4100U-S1 or larger 4100U panels, or they may be other types of node such as Graphical Command Centers (GCCs), or Visual Command Centers (VCCs).
Network Configuration, Continued Connecting Loops Network rings or loops can be joined via physical bridge cards. There may be no more than two network loops connected in tandem. For every two loops that are interconnected (using one physical bridge), there can be a maximum of three other physical bridges used in a star configuration. See Figure 3-2.
Getting Started Overview This chapter describes how to turn a basic 4100U-S1 into a network node. This process consists of the following: Step 1. Mounting media cards to the network interface card (NIC) Step 2. Mounting the network cards in the panel Step 3. Wiring between panels Each step is described in this chapter. Before beginning the installation, review the next few pages for a detailed description of network cards and the media cards that mount onto them.
Introduction to the 4100 Network Interface Card (NIC), Continued Network Module Illustrations DATA TRANSMIT/ RECEIVE LEDs (LED2 THROUGH LED5) MEDIA CARD 40-PIN CONNECTORS (P5, P6) DATA RATE JUMPER PORT (P3) DATA PROTOCOL JUMPER PORT (P3) MOTHERBOARD CONNECTOR (P4) ADDRESS DIP SWITCH (SW2) YELLOW LED (LED1) DIAL-UP SERVICE MODEM CONNECTOR (P2) RESET SWITCH (SW1) Figure 3-3. 4100-6014 Network Interface Card NIC Card LED Indications The 4100-6014 NIC has the following LEDs: LED1 (yellow).
Introduction to the 4100 Network Interface Card (NIC), Continued NIC Media Cards There are two approved modules that can be plugged into the 4100-6014 NIC: • 4100-6057 Fiber-Optic Media Card (565-261) • 4100-6056 Wired Media Card (565-413) Each module is shown below. FIBER-OPTIC DATA: TRANSMIT (U1), RECEIVE (U2) 40-PIN NETWORK INTERFACE CARD CONNECTOR (J1) Figure 3-4. The 4100-6057 Fiber-Optic Media Card 40-PIN NETWORK INTERFACE CARD CONNECTOR (P1) RESERVED (TB1) Figure 3-5.
Introduction to the 4100 Network Interface Card (NIC), Continued Requirements and Limitations Table 3-1. 4100 NIC & Media Cards - Electrical and Environmental Specifications Electrical Specifications Network Interface Card Startup, no media cards: 8 VDC @ 110 mA Nominal, no media cards: 20 to 32 VDC @ 0 mA Fiber Media Card Using 24 V power supply: 20 VDC @ 140 mA max. Using 5 V power supply (GCC/NPU): 5 VDC @ 130 mA max. Wired Media Card 4.75 to 5.25 VDC @ 170 mA max.
Step 1. Configuring Network Cards, Continued NIC Card Jumper Settings There are two jumper settings on the NIC card: P3 and P4. P3: Determines the NIC data transmission rate, 57.6 kbits/second or 9600 bits/second. • Position 1 – 2 (the right two pins) or no pins jumpered: 57.6 kbits/second (default for 4100U-S1). • Position 2 – 3 (the left two pins): 9600 bits/second. P4: Determines the data protocol, 8-bit or 9-bit, that the NIC card is using.
Step 2. Mounting Media Cards to the NIC Overview The 4100-6014 Network Interface Card (NIC) uses media cards to connect to other NICs. This section describes how the media cards are mounted onto NICs. Media Card Mounting NICs connect to each other via the two types of media cards. The types of media cards in the right and left ports are determined by the type of wiring that is being used between cards. Connect P1 on the wired media card, or J1 on the fiber media cards, to P5 (the left port) on the NIC.
Step 4. Wiring Network Cards Overview The nodes in the network now have to be wired together, so that the NIC in one host panel connects to the NIC in the next panel. Wiring Guidelines Refer to the following guidelines field wiring General • Network nodes must be wired from right port to left port, regardless of the media type selected. • Best protection is achieved by wiring the nodes in a loop fashion.
Step 4. Wiring Network Cards, Continued Wiring Distances Maximum wiring distances are shown in the table below. Table 3-2. Wiring Distances Media Type Size Data Rate Max Distance 0.2 mm unscreened twisted pair 57.6 kbps 2,100m 9.6 kbps 3,600m 0.8 mm2 screened twisted pair 57.6 kbps 3,000m 9.6 kbps 5,200m 2 Wired 50/125 um (4dB/km loss) 3,000m 57.6 or 9.6 kbps 50/125 um Optical Fiber 4,500m (3dB/km loss) 62.5/125 um (4dB/km loss) 62.5/125 um (3.75dB/km loss) 4,000m 57.6 or 9.
Step 4. Wiring Network Cards, Continued Fiber-Optic Wiring Connectors U1 (transmitter) and U2 (receiver) on the 4100-6057 Fiber-Optic Media Card are used to connect 4100-6014 NICs across parts of a network. Note: Fiber Optic Connection Types ST connectors with long strain relief boots must be used with the fiber optic cable. Dual Fiber Optic Cable Connections. The standard fiber optic connection between network nodes uses two fiberoptic cables, one for transmit and the other for receive.
Step 4. Wiring Network Cards, Continued 4190-9010 Coupler Requirements The 4190-9010 Coupler is used with the 4100-6057 Fiber Optic Media Board, revision “C” or higher. Two 4190-9010 Bi-Directional Couplers are required per connection, one at each node. The 4190-9010 is equipped with type ST connectors. To make type ST to type ST connections, an ST to ST coupler, by others, is required.
Step 4. Wiring Network Cards, Continued 4190-9010 Coupler Requirements (continued) The illustration below shows coupler wiring. Figure 3-7. Coupler Wiring Wiring with the Wired Media Card Refer to the guidelines and figures in this topic to use wired media cards. IMPORTANT: TB1 on the wired media card must not be used when it is connected to the 4100-6014 NIC. • When the 4100-6056 (565-413) Interface Card is used with the 4100-6014 Network Card, TB1 on the Interface Card cannot be used.
Step 4. Wiring Network Cards, Continued Wiring with the Wired Media Card (continued) Figure 3-8, below, shows how CPU motherboards in two 4100U-S1s with wired media network cards connect to each other. The right port terminals (TB3) on one 4100U-S1 are connected to the left port terminals (TB1) of the other 4100U-S1. R+ R- 18 AWG 1 TB3 10 Right Port Left Port TB1 8 L+ 1 L- Figure 3-8.
Step 4. Wiring Network Cards, Continued Figure 3-9 shows an example of loop network cabling using a mixture of fibreoptical cable and twisted pair. Note that the left port of any network card is connected to the right port of the next network card regardless of whether the connection is fiber or copper.
Chapter 4 The System Power Supply & Alarm Relay Card Introduction The system power supply (SPS) is described in Chapter 2. A picture of it is shown in Figure 2-4. This chapter has the current and voltage ratings of the SPS and describes how it is installed and configured by the factory. It also describes the Alarm Relay Card that mounts onto the SPS to provide three extra relays. Field wiring of the SPS is covered in Section 5.
SPS Specifications Input/Output/Battery Specifications The following table summarizes the specifications for the SPS. Table 4-1. SPS Input and Output Specifications AC Input Specifications SPS in Basic 4100US1 (4100-9848AU) 240 VAC + 6% -10% @ 50 Hz 2 A Maximum DC Output Specifications Nominal 28VDC Minimum: 19.5 VDC Maximum: 32 VDC Ripple: 2 VDC p-p @ full load (9A) Voltage Total Current (max) 9A alarm load. Includes: NACs; +24V Card; +24V Aux; SPS card including on-board IDNet. 5A non-alarm load.
SPS Specifications, Continued SPS Current Consumption • The bulk supply (rated at 9A max) which feeds 24V Sig, 24V Card, 24V Aux also supplies the SPS Card including the on board IDNet, and the battery charger. The charger is disabled during alarms so as to make the 9A available on the other busses. (See the following table for the SPS current). • +24V Sig is used to supply the NACs. It can be made accessible for other use by configuring a NAC as an auxiliary power output (normally energized).
SPS Specifications, Continued • Additional alarm conditions: Trouble relay activated, power trouble LED on, IDNet LED on, battery charger off, auxiliary power load = 0 mA, NAC alarm load = 0 mA, IDNet = 35 V SPS Adjustments Adjusting Voltages There are two 4mm (i.e. small) potentiometers on the 4100-9848AU SPS, situated below the centre of the PCB. These are adjusted in the factory and typically will not need adjusting in the field.
SPS LED Indications Status LEDs The SPS has the following LEDs: LED1 (yellow). Illuminates when NAC 1 is ON or in Fault. LED2 (yellow). Illuminates when NAC 2 is ON or in Fault. LED3 (yellow). Illuminates when NAC 3 is ON or in Fault. LED4 (yellow). Illuminates to indicate a communications loss with the system CPU; normally off. LED5 (yellow). Indicates IDNet status. Normally off. • Slow blink: Class A open circuit Fault. • Fast blink: Short circuit Fault.
Troubleshooting an SPS Overview This section contains explanations of fault messages associated with the SPS that may appear on the 4100U-S1 display. Heading text in the left margin shows the error message, while the paragraph next to it describes the likely cause of the message. “IDNet Power Monitor Trouble” There is no output voltage from the power supply. Refer to Chapters 2 and 5 for information on power supplies. “Extra Device” One or more extra devices, i.e.
The Alarm Relay Card Overview The Alarm Relay Card mounts on, and is driven by, the SPS. It has 3 relays, each providing one set of voltage-free contacts. It is fitted to the basic 4100U-S1 as standard. The relays are able to be configured under custom control, but the default operation is for system status, i.e. Fault (Trouble), Isolate (Supervisory), and Alarm, respectively. These are commonly used to drive the Brigade signalling device (ASE or PPU/AIU).
The Alarm Relay Card, Continued Configuration The relays have one set of voltage-free contacts (see note below) connected to one pair of terminals via a header. The two terminals are configured for normally closed or normally open by positioning a jumper on the relay card. Table 6-3.
Brigade Interfaces Overview The Alarm Relay Card is typically used to provide a Brigade Interface. The default configuration is for the three relays to operate on Fault (Trouble), Isolate (Supervisory) and Alarm, respectively. Format These relays are normally de-energised and energise on the respective status. They have voltage-free contacts that are connected to two terminals and can be configured as normally open or normally closed by the positioning of links.
General Wiring The ASE or AIU/PPU should be powered from the fused DC distribution board on the power supply. It is recommended that the brigade device does not share its fuse protection with any other equipment, for reliability. The wiring between the brigade device and the 4100U-S1 should be routed neatly as shown in the following drawings, and secured in place with the cable ties and adhesive tie holders supplied with the kits.
Chapter 5 SPS Field Wiring (4100U-S1) Introduction This chapter shows how various devices are wired to an SPS. It includes connection to NACs, IDNet, relays, and power circuits. In this Chapter Refer to the page number listed in this table for information on a specific topic.
General Field Wiring Guidelines General Guidelines • All field wires must be 0.75 mm2 or greater cross section and comply with AS1670.1 and the wiring code. • Conductors must test free of all earth leakage. • All wiring must be done using copper conductors only, unless noted otherwise. • If shielded wire is used, - the metallic continuity of the shield must be maintained throughout the entire cable length.
SPS NAC Field Wiring Guidelines Overview Each of the three NACs on the SPS has two pairs of driven outputs (A+/A-, B+/B-) which operate together. NAC B outputs have polarity reversal supervision and expect a 10k EOLR. Each connected device must have a suitably rated blocking diode. EOLRs are supplied fitted to the NAC terminals. NAC A outputs have an integral 10k to accommodate Class A (loop) wiring. Class A wiring is not mandatory under AS1670.1. Class B (string) wiring can only have one branch.
SPS NAC Field Wiring Guidelines, Continued Some or all of these output functions could be implemented using addressable devices or other relay modules instead, in which case the corresponding NAC output could be reassigned to other uses. The new configuration would require full testing of these functions to ensure compliance with AS 4428.1.
SPS NAC Field Wiring Guidelines, Continued Class B (string) NAC Wiring To connect the SPS to appliances using Class B wiring, read the following instructions and refer to the figure below. 1. Route wire from the B+, B- outputs on TB2 of the SPS to the appropriate inputs on a peripheral notification appliance. Use NAC1, NAC2, or NAC3, as required. 2. Route wire from the first appliance to the next one. “T” tapping is not allowed since the spur will not be supervised. Repeat for each appliance. 3.
Power Supply Wiring Distances Overview Before wiring from any type of power supply to notification appliances, check Tables 5-1 and 5-2 for wiring distances. Class A NAC Wiring Table Table 5-1 lists the maximum distances from the NAC terminal block to the last appliance in a Class A (loop) configuration, depending on wire gauge and current. Use Table 5-1 to calculate wire distances for your application if you are using Class A wiring. Table 5-1. Class A (Loop) Wiring Distances Alarm Current @ 24V 0.
Power Supply Wiring Distances, Continued Class B NAC Wiring Table Table 5-2 lists the maximum distances from the NAC terminal block to the last appliance in a Class B (string) configuration, depending on wire gauge and current. Use Table 5-2 to calculate wire distances for your application if you are using Class B wiring. Table 5-2. Class B (string) Wiring Distances Alarm Current @ 24V 4.00 mm2 DC Resistance 0.75 mm2 1.00 mm2 1.50 mm2 2.50 mm2 0.25A 230m 310m 460m 770m 1200m 12.0 ohms 0.
Using T-Gen 50 with 4100U-S1 Overview AS 1670.1 requires fire alarm warning systems to produce sounds complying with AS 2220 or ISO 8201. One way of meeting this requirement in a 4100U system is to use a T-GEN 50 tone generator, which is capable of driving up to 50W of load on a 100V speaker line. The recommended version of the T-Gen 50 for use in 4100U-S1 is available as part 41000766K (see PID information in Chapter 1).
Using T-Gen 50 with 4100U-S1, Continued Controlling a T-Gen 50 with a Relay Module T-GEN 50 FAULT RELAY OUTPUT FB FB COM NO 4100-3003 Relay Module NO NC COM DEF- 10 k ohm resistor SIG A/I/EALM0V +24V +24V To AUX POWER DC INPUT 0V Auto 150 (1.0 mm2) or heavier EARTH LINE - Mains rated cable for 100V speaker wiring LINE + Connector block mounted on bracket Figure 5-4. Relay Module Connection to a T-Gen 50 A T-GEN 50 can be operated and supervised using a 4100-3003 relay module.
Using T-Gen 50 with 4100U-S1, Continued T-Gen 50 Setting for Relay Operation These switch and link settings should be used. These apply to T-GEN 50 software version 1.7. Alert to Evacuate Change-Over Time SW1 SW2 (T1) SW3 (T0) (T2) OFF OFF OFF ON OFF OFF OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON OFF ON ON ON ON ON Setting on T-GEN 50 0 sec 30 sec 1 min 1.
Using T-Gen 50 with 4100U-S1, Continued A T-GEN 50 can be controlled and supervised using a NAC output. The NAC is used to control the ALM- input to the T-GEN 50 and to supervise its Fault relay output. The TGEN 50 is configured to supervise the 100V wiring to the loudspeakers. Figure 5-5 shows the wiring between the T-GEN 50 and the NAC terminals.
Using T-Gen 50 with 4100U-S1, Continued T-Gen 50 Settings for NAC Operation These switch and link settings should be used. These apply to T-GEN 50 software version 1.7. Alert to Evacuate Change-Over Time SW1 SW2 (T1) SW3 (T0) (T2) OFF OFF OFF ON OFF OFF OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON OFF ON ON ON ON ON Setting on T-GEN 50 0 sec 30 sec 1 min 1.5 min 3 min 5 min 10 min Alert Only SW1 to SW3 settings have no effect on Slave T-GEN 50s.
Using T-Gen 50 with 4100U-S1, Continued Fitting an EvacuationControl An optional three-position control ME0460 (see part numbers in Chapter 1) allows TGEN 50s to be switched from the front panel between automatic operation, being Isolated, or producing Evacuation tone, regardless of the state of other control inputs. With the control in the ISOLATE position, the T-GEN 50 will not respond to the ALMinput, or activate its FAULT output if a fault is present.
Using T-Gen 50 with 4100U-S1, Continued 100V Speaker Wiring Refer to the T-GEN 50 Installation and Operating Guide (LT0186) for details about the wiring of speakers and end-of-line resistor requirements for the T-GEN 50. ME0460 Evac Control fitted to blank display module ME0490 lead routed inside cabinet to T-GEN 50 ME0490 PA Microphone fitted to 4U Brigade Door ME0460 Evac Control fitted to 4U Brigade Door Figure 5-7.
SPS Auxiliary Power Wiring Overview The panel, battery-backed, unregulated dc bulk power is available from the SPS via the NAC and the 24V Aux power terminals. NACs can be configured as auxiliary power point type in the 4100U Programmer. All of these are power-limited. Guidelines Review the following guidelines before using the SPS for auxiliary power. • Voltage rating: 24 VDC (nominal), 2 V P-P ripple (maximum). • The total auxiliary current available for non-alarm loads is 5A.
SPS Auxiliary Power Wiring, Continued Wiring The SPS can connect to auxiliary power appliances via the dedicated auxiliary power tap (TB3). If more power is needed, any of the three NAC outputs can be used for auxiliary power. AUXILIARY POWER 2 0.75 mm to 4 mm AUXILIARY POWER AUXILIARY POWER Ferrite bead required for EMC compliance. Use SX0005 or kit 4100-5129.
SPS Relay Wiring Overview The SPS has one programmable relay, Aux 1, with one set of voltage-free contacts (see below). The Alarm Relay 4100-6033 is fitted as standard to 4100U-S1. This has 3 relays, each with one set of normally open (or normally closed) contacts available on a screw terminal block (see Chapter 4). Aux 1 Relay Alarm Relay Card • The relay must be configured in the Programmer. • The relay circuit is rated to switch 2A resistive or 1A inductive at 30VAC or 32VDC.
SPS IDNet Wiring Overview This section describes how the IDNet Channel on the SPS connects to addressable devices/detectors. The guidelines governing IDNet wiring guidelines are covered in Chapter 6, IDNet Installation. IDNet Wiring Up to 250 IDNet initiating devices are supported on the SPS IDNet channel. The SPS supports both Class A (loop) and Class B (string) wiring. Class A wiring is mandatory for connection to more than 40 devices.
SPS IDNet Wiring, Continued Class A (loop) Wiring To connect addressable devices/detectors to the SPS IDNet using Class A wiring, read the following instructions. 1. 2. Ferrite beads are required on the SPS IDNet cables (refer Figure 5.1). Route wire from the B+, B- outputs on TB1 of the SPS to the appropriate inputs on a peripheral IDNet device. 3. Route wire from the first IDNet device to the next one. Repeat for each device. 4.
SPS IDNet Wiring, Continued Class B (string) Wiring To connect addressable devices/detectors to the SPS IDNet using Class B wiring, read the following instructions. 1. 2. 3. Under AS1670.1 Class B wiring is allowed only for a maximum of 40 addressable devices. A ferrite bead is required on the SPS IDNet cable. On TB1, jumper B+ to A+, and jumper B- to A-. 4. Route wire from the B+, B- terminals to the devices. The illustration below shows Class B wiring.
Chapter 6 Installing a 4100U IDNet Card Introduction The 4100U-S1 can support one IDNet card in the expansion bay, to provide a second addressable loop. The IDNet Card uses Mapnet Protocol and communicates with existing Mapnet detectors/devices plus the new IDNet devices. In this Chapter Refer to the page number listed in this table for information on a specific topic.
The IDNet Card Overview The 4100U IDNet card receives 24V power (+24V Card Supply bus) and communication with the CPU via the PDI. There are several versions of IDNet Card, configured by links soldered on the PCB. The 4100-3101AU used in Australia communicates with up to 250 devices. IDNET LINE TERMINAL BLOCK (TB1) SHIELD JUMPER (P1) COMM TROUBLE LED (LED1) IDNET TROUBLE LED (LED2) ADDRESS DIP SWITCH (SW1) PDI CONNECTOR (P2) (on reverse side) Figure 6-1.
The IDNet Card, Continued LEDs The IDNet card has the following LEDs: LED1. Normally off. Turns on steady if the IDNet card is not communicating with the 4100U CPU. LED2. Normally off. Illuminates to indicate a problem with the IDNet lines. • Steady on indicates channel failure, i.e. communication problems with configured devices. • One repetitive blink indicates a line short. • Two repetitive blinks indicate a Class A failure or an open line. Specifications Table 6-1.
Installing the IDNet Card onto the PDI Overview Use connector P2, labelled on the back side of the IDNet card, to connect to any of the four left-most PDI connectors as shown in the figure below. Note that the right-most two PDI connectors are obscured by the mains output bracket, and a T-Gen 50 bracket (if fitted).
Configuring the Card Overview Configuring the card consists of selecting the shield tie point, and setting the card address. Setting the Shield Tie Point If a shielded cable is used, connect the cable shield to the dedicated terminal on TB1 and use jumper port (P1) to select where the shield will be tied. Setting the Address • Position 1 - 2 connects the shield to 0 V. • Position 2 - 3 connects the shield to Earth.
Wiring to IDNet Devices Overview Up to 250 IDNet slave devices, such as smoke detectors and manual call points, can be connected to the IDNet card using Class A (loop) or Class B (line) wiring, with the following restrictions. Class A wiring allows the devices to communicate with the IDNet card even in the event of an open circuit somewhere in the loop. Class A wiring requires that two wires are routed from the IDNet card to each IDNet device, and then back again to the IDNet card. Under AS1670.
Wiring to IDNet Devices, Continued Table 6-2 Cable Run Lengths Notes Class A Wiring Wire Size Distance Distance 0.75 mm2 385 m 769 m 1 mm2 513 m 1,026 m 1.5 mm2 769 m 1,538 m 2.5 mm2 1,282 m 2,565 m 4 mm2 2,052 m 4,104 m Resistance 20Ω 40Ω 1. The current allowance per device on the loop is 0.5mA with the LED off, 2mA with the LED on. A maximum of 20 LEDs will be turned on at any time by the IDNet Card, e.g. in alarm. 2.
Wiring to IDNet Devices, Continued Class B Wiring To connect the IDNet card to devices using Class B wiring, read the following instructions. 1. On TB1, jumper IDNetB+ to IDNet A+, and jumper IDNetB- to IDNetA-. If the jumper is absent, a Class A Trouble will be indicated on LED 2. 2. Route wire from the IDNetA+, IDNetA-, (or B+, B-) outputs on TB1 of the IDNet card to the first device, then on to the following devices. 3. Up to 40 devices maximum. 4.
Troubleshooting on IDNet Overview This section describes the messages that may appear on the 4100U-S1 display when using the IDNet card. Trouble messages appear on the left as titles, and possible causes are listed to the right in the text. “IDNet Power Monitor Trouble” There is no output voltage from the IDNet power supply. Replace the IDNet card. “Extra Device” Appears if one or more extra devices (i.e.
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Chapter 7 PC Software Connections Introduction The service port on the door with the Operator Interface enables the 4100U-S1 to connect to a PC running important utilities, such as diagnostics, programming, CPU firmware downloading, and channel monitoring. In this Chapter Refer to the page number listed in this table for information on a specific topic.
Software Modes Overview The 4100U-S1 can connect to PC running important utilities, such as diagnostics, programming, CPU firmware downloading, and channel monitoring. It connects to the PC running all of these utilities via the service port on the CPU card.
Software Modes, Continued Continued on next page Software Modes (continued) Master Bootloader Interface Mode. This mode is used to download the Master CPU Exec firmware and the CFG.TXT file to the CPU via the serial port. serial download cable Laptop/PC running Programming file transfer 4100U-S1 Panel running Bootloader Figure 7-3.
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Chapter 8 Installation Checklist, Commissioning & Maintenance Introduction The 4100U-S1 is tested in the factory and is loaded with a basic configuration. When the panel arrives on site the installer must unpack and check the panel, mount the cabinet, any additional cards, and check the configuration before applying power. A registered electrician must connect the mains. The panel should then be powered up and checked for correct operation.
Alignment & Adjustment Overview All the 4100U-S1 cards and modules in the base panel are tested and aligned in the factory before being supplied to the customer. The only field adjustment that may be necessary is to set the battery charger voltage. (Note this has been set and should not need re-adjusting). R341 Battery Charger Voltage Should the battery charger voltage need adjusting, the method is as follows: 1.
Power Up & Placing into Operation To place the 4100U-S1 into operation, perform the following steps: STEP 1 Ensure that the Mains Switch is OFF. STEP 2 Ensure that 240 VAC is connected to the panel from the mains distribution switchboard. STEP 3 Ensure that the Lithium battery is fitted to battery holder on the CPU card, and link P3 is fitted to the BAT ON position. Turn the Mains Switch ON. STEP 4 Check that the green "MAINS ON" LED indicator is on.
Maintenance The 4100U-S1 system must be kept free from faults and tested on a weekly, monthly and annual basis to verify that it is operating correctly. The tests required by part 8 of the standard AS1851 Maintenance of Fire Protection Equipment are detailed in the 4100U-S1 Operator’s Manual, LT0395. The Operator’s manual also provides detail of report printing and performing tests that are useful for checking the system.
Appendix A Card Address DIP Switch Overview Addressable cards include a bank of eight DIP switches. From left to right (see Figure A1, below) these switches are designated as SWx-1 through SWx-8. The function of these switches is as follows: • SWx-1. This switch sets the data rate for the internal 4100U communications line running between the card and the CPU. Set this switch to ON. • SWx-2 through SWx-8. These switches set the card’s address within the 4100US1.
Overview, (continued) Table A-1.
Appendix B Programming Requirements Introduction This appendix briefly summarises the programming that is required to comply with AS4428.1. It does not provide equations or detail of programming. Refer to LT0400 4100U-S1 Programming & Configuration Reference for descriptions of the AS 4428.1 programming. The separate 4100U Programming Manual tells how to use the PC-based 4100U Programmer. Required Features The following is a list of functions that must be programmed under custom control.
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Appendix C Checking System Wiring Overview This appendix contains instructions on how to use a volt/ohm meter to check system wiring. Using the Volt/ Ohm Meter When using the volt/ohm meter to check each circuit, make sure to adhere to the notes and instructions below. Notes: A. No Voltage B. Open Circuit • Ensure that no power is applied to the 4100U-S1 fire alarm panel and that all wiring is properly connected (terminal blocks, LED/switch module ribbon cables, etc.).
Appendix C: Checking System Wiring, Continued Meter Readings Table C-1 lists the correct meter readings for indicating appliances and initiating devices. Table C-1. Acceptable Zone and Signal Circuit Meter Readings Circuit Type Meter Reading Class B/Style B Initiating Device (Zone) Circuit From zone + to zone – (each zone) 3.
Appendix D Earth Fault Detection Overview This appendix contains instructions on how to use the Earth Fault Search feature of the 4100U-S1 diagnostics menus. Earth Fault Search is a diagnostic search of external field wiring that assists in locating circuits with earth faults. An earth fault occurs when an electrical circuit is shorted to ground. Although most circuits operate with a single earth fault, multiple earth faults can disable communications.
General Guidelines Review the guidelines below before initiating an Earth Fault Search. • The Detect Earth Fault jumper must be installed at the SPS for earth fault detection to occur. • Only one power supply per location is configured to detect earth faults. • For more reliable earth fault searching: - Use IDNet channel isolators to isolate channel faults to a specific segment of channel wiring.
Earth Fault Searching from the Front Panel Overview This section describes how to conduct an Earth Fault Search, from selecting the appropriate access code to correcting the fault. Access Level Selection The panel must be at the appropriate access level (1, 2, 3, or 4) in order to run diagnostics. To get to the correct access level, 1. Press the Menu button.
Earth Fault Searching from the Front Panel, Continued Starting the Earth Fault Search, Continued 10. Press the Enter button. The following options become available when you press the Next and Previous buttons: Press or to scroll Location Search Press or to scroll IDNet Channel Search Press or to scroll Last Search Result The search types are described below.
Earth Fault Searching from the Front Panel, Continued Search Option B: Select Channel If you select the IDNet Channel Search menu item, a list of IDNet channels to search becomes available. Use the Next and Previous buttons to scroll through the list. When the IDNet channel you want to search is shown and "Press to start search" displays, the search is ready to start. A sample screen is shown below.
Search Results Overview There are several types of results that can display at the end of an Earth Fault Search. This section covers all types of results. IMPORTANT: Once you have been directed to an earth fault and corrected it, it is recommended that you restart the system (warm- or cold-start). Non-Point Faults A non-point fault indicates a ground that cannot be traced to an addressable point (for example, a shield or an audio riser).
Search Results, Continued Point Faults, Continued IDNet isolator fault. The message below shows a fault detected after the IDNet isolator was turned on: CARD 2, IDNET CARD (250 POINTS) M1-3, IDNET ISOLATOR EARTH FAULT Fault Not Found If the message in the lower right corner of the LCD reads FAULT NOT FOUND (for a Location Earth Fault Search) or FAULT CLEAR FAIL (for an IDNet Channel Earth Fault Search), it means the search could not locate the fault, but it acknowledges that a fault exists.
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Appendix E Related Documentation The following manuals are relevant. Other Australian 4100U manuals may be found on the TSP website. Book Part Number Title LT0395 4100U-S1 AS4428 FIP OPERATOR'S MANUAL A5 LT0393 4100U-S1 ASE & AIU/PPU DOOR INSTALL INSTRUCTIONS LT0400 4100U-S1 PROGRAMMING AND CONFIGURATION REFERENCE LT0307 4100 Field Wiring Diagrams The following is a listing of US 4100U documentation that may be relevant to 4100U-S1.
Book Part Number (cont.) Title (cont.
Appendix F Compatible Actuating Devices Introduction This appendix describes the following: • • In this Chapter Devices that have been approved as compatible devices for use with the 4100U-S1. Devices approved for use with the IDNet and shows the number allowed per loop. Refer to the page number listed in this table for information on a specific topic.
List of Approved Devices, Continued Hochiki Range - Conventional Detectors DCA-B-60R MK V DCC-A DCC-C DCD-A DCD-C DFE-60B DCA-B-90R MK 1 DFE-90D DFG-60BLKJ DFJ-60B DFJ-90D SPA-AB SIH-AM SIF-A MK 1 SIJ-ASN SLK-A SLG-A MK 1 SLG-AM MK 1 SLR-AS HF-24A MK 1 YBC-R/3A YBF-RL/4AH4 Type A heat detector Heat Type A Heat Type C Heat Type A Heat Type C Type B heat detector Type C heat detector Type D heat detector Type B heat detector Heat Type B Heat Type D Beam type smoke detector Ionisation smoke detector Smoke Sm
List of Approved Devices, Continued Brooks Range - Conventional Detectors PFS-A PFS-B PFS-C PFS-D PFS-P PFS-P MK II PFS-I PFS-I MK II Heat detector Type A Heat detector Type B Heat detector Type C Heat detector Type D Photoelectric smoke detector Photoelectric smoke detector Ionisation smoke detector Ionisation smoke detector Cerberus Range - Conventional Detectors D01191A DL01191A Beam Beam Simplex MAPNET 2 Range – Addressable Field Devices 2190-9156 2190-9162 2190-9164 2190-9169 2190-9172 2190-9173 40
Compatible Detectors, IDNET The following lists the detectors approved for use with IDNet and shows current rating and numbers allowed per loop. Device Type Operating Current mA Maximum Number Allowed Per Loop 4098-9714E Analogue Photoelectric Smoke Detector 4098-9717E Analogue Ionisation Smoke Detector 4098-9733E Analogue Heat Type A & B Detector 4098-9754E Analogue Multi (Heat/Photo) Detector 0.5 (2 with LED on) 0.5 (2 with LED on) 0.5 (2 with LED on) 0.
Compatible Addressable Field Devices, IDNet The following lists the addressable devices approved for use with IDNet and shows current rating and numbers allowed per loop. Device Type Operating Current mA 4090-9116 IDNet Comms Isolator 4090-9118 Relay IAM with T-sense 4090-9117 Addressable Power Isolator 4090-9119 Relay IAM with unsupervised Input 4090-9120 6 Point I/O 4090-9001 Supervised IAM 0.5 (2 with LED on) 0.5 (2 with LED on) 0.
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Appendix G 4100U-S1 Specifications General System Capacity Cabinet Size Cabinet Material Cabinet Finish Cabinet Colour Mounting 500 points of addressable devices, plus 500 points of annunciation. up to 4 x 4100 legacy cards up to 4 x 4” x 5” PDI cards 1050H x 550W x 280D (mm) 1.
Voltage & Current Ratings of Modules & Assemblies The DC input voltage range of the following modules is 18-33Vdc. The current listed is nominal for 24Vdc, and may be used for battery capacity calculations.
Appendix H Power Supply & Battery Capacity Calculations Power Supply Part of the system design includes calculating that the quiescent load and the alarm load are each less than the rating of the power supply. Note that the quiescent load includes devices such as door holders that are normally energized, but get switched off during alarm. The SPS rating is included in the specifications in Chapter 6.
Module Description FP0934 4100U-S1 Basic Panel 4100-1288 64/64 LED Switch Controller (1st controller per bay) 4100-1289 64/64 LED Switch Controller (2nd controller per bay) 4100-3101 IDNET module with 250 addressable devices 4100-0113 RS232 Modem Interface 4100-0154 VESDA HLI 4100-3003 8XSPDT,3A,24VDC Relay module 4100-3024 24 I/O Relay Motherboard + (4100-0302) 4100-4321 6 Supervised Relays 4100-5004 8 AZF Monitor Zone 4100-6014 Modular Network Card (Requires 2 media cards) 4100-6056 Wired Media Card RS485
Appendix I List of Drawings The following drawings are included since they are referred to in the manual or are relevant.
©2004 Tyco Safety Products Westminster, Westminster, MA 01441-001 USA. Specifications and other information shown were current as of publication, and are subject to change without notice.
