User guide
CUTMASTER A40
Manual 0-4978 GENERAL INFORMATION 1-1
SECTION 1:
GENERAL INFORMATION
1.01 NOTES, CAUTIONS AND WARNINGS
Throughout this manual, notes, cautions, and warnings are
used to highlight important information. These highlights are
categorized as follows:
NOTE
An operation, procedure, or background informa-
tion which requires additional emphasis or is help-
ful in efficient operation of the system.
CAUTION
A procedure which, if not properly followed, may
cause damage to the equipment.
!
WARNING
A procedure which, if not properly followed, may
cause injury to the operator or others in the op-
erating area.
WARNING
Gives information regarding possible electrical
shock injury. Warnings will be enclosed in a box
such as this.
1.02 IMPORTANT SAFETY PRECAUTIONS
!
WARNING
OPERATION AND MAINTENANCE OF PLASMA ARC
EQUIPMENT CAN BE DANGEROUS AND HAZARD-
OUS TO YOUR HEALTH.
Plasma arc cutting produces intense electric and
magnetic emissions that may interfere with the
proper function of cardiac pacemakers, hearing
aids, or other electronic health equipment. Persons
who work near plasma arc cutting applications
should consult their medical health professional
and the manufacturer of the health equipment to
determine whether a hazard exists.
To prevent possible injury, read, understand and
follow all warnings, safety precautions and instruc-
tions before using the equipment. Call your local
distributor if you have any questions.
GASES AND FUMES
Gases and fumes produced during the plasma cutting process
can be dangerous and hazardous to your health.
• Keepallfumesandgasesfromthebreathingarea.Keep
your head out of the welding fume plume.
• Useanair-suppliedrespiratorifventilationisnotadequate
toremoveallfumesandgases.
• Thekindsoffumesandgasesfromtheplasmaarcdepend
onthekindofmetalbeingused,coatingsonthemetal,
andthedifferentprocesses.Youmustbeverycareful
when cutting or welding any metals which may contain
one or more of the following:
Antimony Chromium Mercury
Arsenic Cobalt N i c k e l
Barium Copper Selenium
Beryllium Lead Silver
Cadmium Manganese Vanadium
• AlwaysreadtheMaterialSafetyDataSheets(MSDS)that
should be supplied with the material you are using. These
MSDSswillgiveyoutheinformationregardingthekind
and amount of fumes and gases that may be dangerous
to your health.
• Forinformationonhowtotestforfumesandgases
inyourworkplace,refertoitem1inSubsection1.03,
Publications in this manual.
• Usespecialequipment, suchaswateror downdraft
cutting tables, to capture fumes and gases.
• Donotusetheplasmatorchinanareawherecombustible
orexplosivegasesormaterialsarelocated.
• Phosgene,atoxicgas,isgeneratedfromthevaporsof
chlorinatedsolventsandcleansers.Removeallsources
ofthesevapors.
ELECTRIC SHOCK
ElectricShockcaninjureorkill.Theplasmaarcprocessuses
andproduceshighvoltageelectricalenergy.Thiselectricen-
ergycancausesevereorfatalshocktotheoperatororothers
intheworkplace.
• Nevertouchanypartsthatareelectrically“live”or“hot.”
• Weardryglovesandclothing.Insulateyourselffromthe
workpieceorotherpartsoftheweldingcircuit.
• Repairorreplaceallwornordamagedparts.
• Extracaremustbetakenwhentheworkplaceismoistor
damp.
• InstallandmaintainequipmentaccordingtoNECcode,
refertoitem9inSubsection1.03,Publications.










