Owner manual

ULTRA-CUT 100 XT

3-3� INSTALLATION Manual 0-5272

3.21 Install Consumable Torch Parts

Install the consumable parts as follows to ensure proper operation. These steps will help ensure that parts are

seated correctly.

Art # A-03887

WARNINGS

Do not install consumables into the Cartridge

while the Cartridge is attached to the Torch Head.

Keep foreign materials out of the consumables and Cartridge.

Handle all parts carefully to avoid damage,

which may affect torch performance.

1. Check the appropriate cut chart for the right combination of parts for the cutting application.

2. For200Amppartsonly,threadtheShieldRetainerontotheShieldCup.

3. Stack the consumable parts together.

Shield

Retainer

Shield Cup

Shield Cap

Shield Gas

Distributor

Tip

Plasma Gas

Distributor

Electrode

Cartridge

Art # A-08303

1 - Assemble “A” 200 A only. 2 - Assemble “B”. 3 - Assemble “B” to “C”. 4 - Assemble “A” to “B-C” assembly.

4. Insertthestackofconsumablepartsintothecartridge.EnsurethatthelargeO�ringonthetorchtipts

completely into the cartridge. If any part of the O-ring protrudes from the cartridge, the parts are not seated

properly.

5. Use the cartridge tool to hold the cartridge assembly, while turning the shield cup (and shield retainer for

200 Amp parts) onto the cartridge assembly. For 300 Amp parts turn the shield retainer onto the shield cup

now. When this group is fully assembled, the shield should protrude from the front of the shield cup or shield

retainer. Without this protrusion the shield cup is not properly tightened onto the cartridge assembly.