Owner manual

ULTRA-CUT 100 XT
A-46 APPENDIX Manual 0-5272
Power Supply Status Codes
Group 1, Process Codes
101 Plasma Enable Is Disabled
Code101isactivatedbyeitheranopencircuitbetweenTB1-1&2onCCMI/OPCBorPlasmaEnableswitched
off on the GCM 2010 or on the TSC 3000. TB1-1 & 2 comes from the factory with a jumper installed. An in-
stallermayremovethejumperandconnectaseparatePlasmaEnableswitchorusethePlasmaEnablewires
included in the 37 pin CNC cable used with the Ultra-Cut XT & Auto-Cut 300XT. The Auto-Cut 200XT which
usesa14pinCNCdoesnothavethePlasmaEnableinthecable.Thesemaybeusedtoconnecttothecutting
tableE-Stopswitch.IneithercasethejumperwouldberemovedfromTB1-1&2.101isnotalatchedcode,it
clearsassoonastheconditionisxed.
Causes for 101 code other than one of the Enable switches being off (see detailed descriptions below):
• GasControlCablefromJ55togascontrolnotconnected.
• RibboncablefromRelayboardtoI/Oboardnotconnected.
• CNCcablenotconnected(ifusingaPlasmaEnableswitchoroutputfromthecuttingtableorrobot).
• DefectiveRelayPCB
• DefectiveCCMI/OPCB
Special case: Display alternates between E101 and ----. This happens when there is both a missing phase and
Plasma enable is off. It is probably a bug in the code, it should be showing E101 & E201 (missing phase code).
Wewilllikelyxthisinalatercodereleasebutbeawareofitfornow.
External or CNC Plasma Enable D2, CNC PLASMA ENABLE LED, is not on.
• LEDD2ontheCCMwillbeonifthisinputissatisedeitherwiththejumperonTB1-1&2oranexternal
orCNCswitch.IfthejumperisinplaceandtheLEDisnoton,theCCMismostlikelydefective.
• IfthejumperatCCMTB1-1&2hasbeenremovedtouseanexternalswitch,installajumperasatest.If
D2illuminatestheproblemiswiththeswitchorit’swiring.
• IfPlasmaEnableiswiredthroughtheCNCcableremovethecableandjumperJ15pins25&26.IfD2
still not on there may be a problem in the wiring inside the power supply.
Plasma Enable from Gas Control or TSC 3000
IftheExternalorCNCPlasmaEnableissatised,D2ison,arelayK7ontheCCMI/OPCBenergizessupply-
ing+15VtoanotherrelayK1ontheI/Oboard.Anactivelowsignal,/PlasmaEnable-HMI,comesfromTSC
3000PlasmaEnableswitchviatheRelayPCBorifTSC3000isnotinstalledthesignaloriginatesontheRelay
PCB.ThissignalappliesgroundtotheK1relayenergizingitandlightingtheLED,D3ontheI/Oboard.K1’s
contactsgobacktotheRelayboardandtheGascontrolconnectorJ55toallowturningonrelaysandsolenoids
onthosedevices.TheAC200XTdoesnotusetheseparateGasControlortheTSC3000.
Art # 12304
1
5
3
2
4
K7
1
8
4
2
6
7
3
5
PLASMA ENABLE
K1
/PLASMA ENABLE - HMI
GND
24 VAC
24 VAC
TSC 3000
RELAY PCB
1
5
3
2
4
PLASMA ENABLE - CNC
K6
+15VDC
GREEN
D3
PS_ENABLE
To
Relay
PCB
To Gas
Control
CCM I/O PCB
GREEN
D2
Plasma Enable SW
GCM 2010
(or jumper in
other gas controls)
-1
-3
-5
-6
J54
J55
XT Power Supply
Simplified schematic, all connectors are not shown.
Refer to unit schematics for details.
J61
J56
-1
-2
Jumper in
AC 200 XT
J26-6
J26-7
GCM 1000 XT
J56
J54
When the circuit between J54-1 & 3 is closed (jumper,
etc.) K7 is energized and requires a Plasma Enable SW
or equivlant to enable the plasma.
With J54-1 & 3 open K7 is denergized and it's NC
contacts complete the Plasma Enable-HMI circuit.
-1
-2-2
-1
-5
-6
-3
-1
-5
-6
-3
-1
(AC 300 XT
DMC 3000)
J25
-15
-22
J30
-20
-25
Plasma
Enable
SW
iCNC
XT 2 &
XT 242
J54
-5
-6
-3
-1
iCNC
XT 211
HMI PLASMA
ENABLE BYPASS