Owner manual

ULTRA-CUT 100 XT
A-2 APPENDIX Manual 0-5272
APPENDIX 2: Gas Control and Torch Valve Schematic
Art # A-04837_AD
Art # A-04837_AD
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
(16) (17) (18) (19)
(20) (21)
(29) (30) (31) (32)(28) (33)
(46)
(47)
(43)
(45)(45)
(42)
(42) (44)
(44)
(40)
(49)
(48)
120 VAC(60)
(61)(61)(61)(61)
(1) (9)(7)(6)(5)(4)(3)
(10)
(14)
(13)
(67) (66) (65) (64) (63) (62)
(22)
(23)
(24)
(25)
(26)
(27)
(34)
(35)
(36)
(37)(37)(37)
(38)
(39)
(59)
(50)
(51)
(53)
(52)
120 VAC to SOLENOIDS
120 VAC to BOARD POWER
24 VAC
(56)
24 VAC RET
(57)
(54)(54)(54)(54)
)85(+ POTS-E(58))85(+ POTS-E)85(+ POTS-E(58))85(+ POTS-E)85(+ POTS-E(58))85(+ POTS-E)85(+ POTS-E(58))85(+ POTS-E
E-STOP -
(40)(40)(40)(40)
Shield
(8)(8)(8)(8)(8)(8)
(15)
(55)
(40)(40)
PLASMA ENABLE -PLASMA ENABLE -
PLASMA ENABLE +
120 VAC
120 VAC RET
(41)
+5VDC
+5VDC
+5VDC
+5VDC
+5VDC
120 VAC
120 VAC RET
24 VAC RET
24 VAC
15 VDC RET
+15 VDC
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1202
Monday, January 29, 2007
11
Ultracut GCM 2010 Gas Control & TVA
Wednesday, January 26, 2005
13:57:13
D
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1202
Monday, January 29, 2007
11
Ultracut GCM 2010 Gas Control & TVA
Wednesday, January 26, 2005
13:57:13
D
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1202
Monday, January 29, 2007
11
Ultracut GCM 2010 Gas Control & TVA
Wednesday, January 26, 2005
13:57:13
D
RUN
TEST
SET PREFLOW
SET CUTFLOW
O2 - AIR
O2 - O2
H35 - N2
F5 - N2
AIR - AIR
N2 - H2O
N2 - N2
LCD DISPLAY CONNECTOR
CURRENT CONTROL
(Thumbwheel)
optional
ENCODER
IN-CIRCUIT SERIAL
PROGRAMMING
LCD DISPLAY
ENCODER w/SW
AB
FLOW
PRESSURE
DISABLE
F1 0.125A SOL1
F2 0.125A SOL2
F3 0.125A SOL3
F4 0.125A SOL4
F5 0.125A SOL5
F6 0.125A SOL6
F7 0.125A SOL7
F8 0.125A SOL8
F9 0.125A SOL9
F10 0.125A SOL10
F11 0.125A SOL11
F12 0.125A SOL12
F13 0.125A SOL13
F14 0.250A SOL14 *
F15 0.250A SOL15 *
F16 0.125A SOL16
F17 0.125A SOL17
F18 1.6A ( 120 VAC to Solenoids)
F19 1A ( 120 VAC to Low Voltage Power Supply)
F20 1A ( to E-Stop Relay)
* 19X2219_AG and earlier F14 & 15 are 0.125A
ULTRACUT TORCH VALVE
ASSEMBLY (TVA or TVA-XTL)
1
AIR
2
N2
3
O2
4
H35
5
F5
6
AIR
7
N2
8
AIR
9
N2
10
O2
SOLENOID MANIFOLD (from rear)
FRONT PANEL (rear)
17
11
12
13
SOLENOID LOCATIONS
ULTRACUT GCM 2010 GAS CONTROL
DAT
POWER SUPPLY
RIBBON
CABLE
15 16 12
{
INTERFACE
BOARD
34567891011121314
PLASMA <
SHIELD <
PREFLOW <
FERRITE
CORE
FERRITE
CORE
Safety Gnd
(low freq)
RF Gnd
(Shield)
Safety Gnd
(low freq)
RF Gnd
(Shield)
AA
ECO-B214
DAT
07/26/06
ENABLE
AB
ECO-B367
RWH
01/29/07
PS3
PS4
15
14
16
TVA-XTL
Preflow
Plasma
Gas Shield
Plasma
Shield
H2O Shield
Inlet sensors in
19X2219 PCB
(rev AG or later)
LCD Display Assembly 19X2220
Shield
Flow
Shield
Press
Plasma
Precharge
/ Bypass
H2O
Shield
FIBER-
OPTIC
To CCM
U36 U35
PLASMA EXAUST 1
Normally Open
PLASMA EXAUST 2
Normally Open
* Additional Solenoids
used in TVA-XTL
18
19
Vent
15
14
16
TVA
Preflow
Plasma
Gas Shield
Plasma
Shield
H2O Shield
BOTH SECTIONS ON FOR OPERATION
OFF ONLY FOR PROGRAMMING
SOL15 TVA PLASMA PREFLOWSOL15 TVA PLASMA PREFLOW
SOL11SOL11
F201AF201A
JP1JP1
1 2 3 4
J11
10 PIN
J11
10 PIN
1 2 3 4 5 6 7 8 9
10
SOL5SOL5
J5
16 PIN
J5
16 PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15
J55J55
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
J12
18 PIN
J12
18 PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 16 15 19 20 18
J7
5 PIN
J7
5 PIN
1 2 3 4 5
+
-
PLASMA ENABLE
+
-
PLASMA ENABLE
1
2
5
4
SW6
PLASMA ENABLE
SW6
PLASMA ENABLE
2
1
3
SOL10SOL10 SOL18 *SOL18 *
F18 1.6AF18
SOL4SOL4
J3J3
1
2
3
JP3JP3
1
2
3
4
SW7
SHIELD FLOW / PRESSURE
SW7
SHIELD FLOW / PRESSURE
2
1
3
J6
18 PIN
J6
18 PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15
17
18
PS3 Plasma Inlet PressurePS3 Plasma Inlet Pressure
3
1
2 4
SOL17SOL17
D13
GREEN
D13
GREEN
J8
34 DUAL RIBBON HEADER
J8
34 DUAL RIBBON HEADER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 18 20 22 24 26
17 19 21 23 25
28 30 32 34
27 29 31 33
SOL9SOL9
SW2
GAS
SW2
GAS
A
1
2
3
4
5
6
7
SOL1SOL1
SOL3SOL3
J9J9
1
2
3
4
5
6
J16J16
1 2 3 4 5 6
D25
GREEN
D25
GREEN
SOL8SOL8
J1
34 DUAL RIBBON HEADER
J1
34 DUAL RIBBON HEADER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 18 20 22 24 26
17 19 21 23 25
28 30 32 34
27 29 31 33
J13
18 PIN
J13
18 PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 15
+ -
E-STOP
+ -
E-STOP
1 2
5 4
SOL19 *SOL19 *
E-STOPE-STOP
SOL2SOL2
J60J60
1
2
3
4
5
6
7
8
9
10
11
12
13
14
SOL13SOL13
J56J56
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
SW3
MODE
SW3
MODE
A
1
2
3
4
J10J10
1 2 3 4 5 6
SOL7SOL7
SW1SW1
1 4
2 3
F191AF191A
PS1 Plasma Outlet PressurePS1 Plasma Outlet Pressure
3
1
2 4
J1J1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 17 16 15
JP4JP4
1
2
3
4
SOL16 TVA SHIELDSOL16 TVA SHIELD
J57J57
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PS4 Shield Inlet PressurePS4 Shield Inlet Pressure
3
1
2 4
SOL12SOL12SOL6SOL6
SOL14 TVA PLASMA CUTFLOWSOL14 TVA PLASMA CUTFLOW
AC
ECO-B587
RWH
01/06/08