Manual

ULTRA-CUT 100 XT
4-26 OPERATION Manual 0-5303
Group 5 - Shorted Solenoid Faults
5-1 Sol 1 – H35 Plasma Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-2 Sol 2 – Oxygen Plasma Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-3 Sol 3 – Air Plasma Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-4 Sol 4 – Nitrogen Plasma Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-5 Sol 5 – Aux Plasma Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-6 Sol 6 – Oxygen Shield Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-7 Sol 7 – Air Shield Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-8 Sol 8 – Nitrogen Shield Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-9 Sol 9 – H2O Shield Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-10 Sol10–OxygenPreow Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-11 Sol11–AirPreow Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-12 Sol12–NitrogenPreow Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-13 Sol 13 – Argon Marking Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-14 Sol 14 – Air Marking Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
5-15 Sol 15 – Nitrogen Mark-
ing
Replacesolenoid;Shortedwireharness;DefectiveDMCControlPCB
* Communication faults shown on the DMC can be caused by the device on the other end of the communication line.
Before assuming the DMC is at fault see if either the CCM or the DPC are showing any codes that might indicate they are at
fault instead.
4.13 DPC-3000 Status Codes
DPC Status Code Key
Group 1 - DPC
Code Message Cause/Remedy
1-1 Plasma Disabled EnablePlasma;DMCPowerSupplyinputfuseF1blown(nolightsonDMC);DefectiveDMC
Power Supply (E-Stop relay). Defective DPC Power Supply (E-Stop relay). Defective DPC control
PCB
1-2 24 VDC fault Check/replaceDPCpowersupplyoutputfuse(F2);DefectiveDPCpowersupply;ReplaceDPC
control PCB
1-3 +12 VDC fault Check/replaceDPCpowersupply;ReplaceDPCcontrolPCB
1-4 -12 VDC fault Check/replaceDPCpowersupply;ReplaceDPCcontrolPCB
1-5 5 VDC fault Check/replaceDPCpowersupply;ReplaceDPCcontrolPCB
1-6 Analog Reference fault Replace DPC Control PCB
1-7 ADC voltage fault Replace DPC Control PCB
1-8 Reserved
1-9 Valve not configured Resend process from TSC 3000 / CNC
1-10 DPC is locked Process loading, wait until finished
Group 2 - Control Communication
2-1 Acknowledge error Fiberopticcable;DPCControlPCB
2-2 Timeout Communicationloss:CheckDMCcodes;ifDMC2-1checkDPCtoDMCFiberopticcable,DMC
4-2checkDMCtoCCMber-opticcable.;DPCControlPCB;DMCControlPCB;CCM.
2-3 Protocol Program firmware fault, consult factory
2-4 Bus off Fiberopticcable;DPCControlPCB
2-5 Physical Fiberopticcable;DPCControlPCB