Manual

ULTRA-CUT 100 XT
Manual 0-5303 OPERATION 4-23
CCM Status Code
Group 4 -- Torch Coolant System
Code Message Remedy / Comments
401 Coolant Level low Check coolant level, add as needed. Defective or disconnected level sensor.
402
Lowcoolantow
CoolantowasmeasuredbyowswitchFS1islessthan0.7gpm;Cloggedlter;
Restrictionintorchleadorhead;Wrongstyleconsumables;brokenordefective
torchcoolanttube/checkvalve;Defectivepumporbypassvalve.
403
Coolant overheated
Coolant supply temperature exceeded 75 degrees Celcius (167F). Operating with
sidepanellooseorremoved;Airowblockedatairinletorexitofpowersupply;
Coolantfanfailed;radiatornscloggedwithdirt.
404
Coolant System not
ready.
Propercoolantowof0.7gpmasmeasuredbyowswitchFS1wasnotobtained
during up to 4 minutes of Priming. New installation can require additional Priming
cycle(s)tollhoseswithcoolant;cylcepowertorestartPriming;Coolanthoses
ortorchhosesreversed;Cloggedcoolantlter;Restrictionintorchleadorhead;
Wrongstyleconsumables;brokenordefectivetorchcoolanttube/checkvalve;
DefectiveordisconnectedFS1owSW;Defectivepumporbypassvalve.
405
Low Coolant Level Warn-
ing
Low coolant level during cut, does not stop cut.
Add coolant as required.
406
Coolant Flow Low Warn-
ing.
Thisisawarning,doesnotstopsystemoperation.Coolantowratelowerthanex-
pected. Can be caused by gas bubbles being introduced into the coolant or wrong or
mismatchedorwornconsumableparts;Failedsealsintorchcartridgeortorchbody;
Cloggedcoolantlter;Restrictionintorchleadorhead;defectiveordisconnected
FL1owsensor.
407
Coolant overheated, high
ambient.
Coolant supply temperature exceeded 75 degrees Celsius (167 Fahrenheit) likely
causeambientgreaterthan40degreesCelsius(104Fahrenheit);Reducecutting
dutycycle;Reduceambienttemperature;Addseparatecoolantcooler.
CCM Status Code
CCM-Group-5 Gas Controller Communication Port
Code Message Remedy / Comments
501 CANBUS Acknowledge
Fault
CCM to DMC Fiber-optic Control cable not connected, not
properly connected or cable defective. DMC power supply
or Control PCB defective. Defective CCM, replace.
502 CANBUS Off Dirt on fiber ends or in connectors; blow out with clean dry
air; Fiber not locked into connector; Sharp bends in fiber;
Fiber defective
503 CANBUS Errors Warning Dirt on fiber ends or in connectors; blow out with clean dry
air; Fiber not locked into connector; Sharp bends in fiber;
Fiber defective;
504 Reserved No information available; Contact customer service