Manual
ULTRA-CUT 100 XT
Manual 0-5303 TORCH INFORMATION 7-5
7.05 Coolant Leak Trouble-Shooting
Never operate the system if coolant leaks from the torch. A steady drip indicates that torch parts are damaged or
installed improperly. Operating the system in this condition can damage the torch head. Refer to the following
chart for guidance on coolant leakage from the torch head.
No
Yes
Ye s
Are Parts New
or Used?
Are Parts fully
assembled into
theTorch?
Unsure?
Disassembly fully
and re-assemble
theTorch Properly.
See Installation Manual.
ReplaceTorch Head
Is the To rch Damaged?
Replace Consumable
Cartridge and Shield Cup.
To rch still leaks?
Remove and Lubricate
all O-rings on Torch Head,
Consumables Cartridge,
and Consumables.
Re-assemble To rch.
Still leaks?
The parts probably are worn out.
See chart for approximate life expectancy.
The torch may be damaged. See page
to determine if head damage has occurred.
Order Coolant
Tube Replacement Kit
Leaking from
Coolant Supply or
Coolant Return?
Ye s
Yes
Yes
No
Return
Supply
Used
Order Coolant
CheckValve
Kit 9-4846
New
To rch leaks
Are Torch
Consumable Parts
Installed?
Art # A-09638