I B40EN
CONTENT WARNING-------------------------------------------------------------------------------------------------------------------------------------INTRODUCTION----------------------------------------------------------------------------------------------------------------------------INSTALLATION-----------------------------------------------------------------------------------------------------------------------------ELECTRICATION CONNECTION-------------------------------------------------------------------
WARNING On the condition that confirm the operation of the machine including the operation system, tools and NOTE accessories operated properly and/or without being Can cause the dangerous of slight injuries or damage damaged, you can have some period limit of the to the subject and operation unsafe. guarantee during which the manufacturer will repair Carefully read the instruction before use the machine.
accordance with the current regulation. Any electrical connect should be in accordance with : Detach the package, lift and install the machine in • power on the nameplate of the machine; accordance with the following instruction. • Voltage drop will not exceed 4% of the rated voltage It will damage the machine or endanger the safety of specified on the nameplate when full load. It is 10% the operator. when start up.
The correct use of the machine need the professional In the work and maintenance, you should always tie up authorized operator who must has got the appropriate the hair and do not wear the loosen clothing, necktie training and can understand the instruction manual of and watch or the others can be gripped into the the factory, familiar to the safety regulation and cannot movable parts. drink and smoke to avoid the influence on the Brief introduction of the wheel physiological and mental.
Characteristic and performance • Apply the central synthesis signal manage system Grounding with the characteristic of high intelligent and long life. This symbol is located on the left rear to indicate where • to connect the earth wire. characteristic of low noise and high precision.
11 mm/inch conversion standard Adapt different model 12 g/ounce conversion standard Adapt different model 13 Calibration standard Adapt different model 14 Self-diagnose/ error standard Adapt different model 15 Brake Automatic 16 Manual brake no 17 Display protection separate package 18 Display panel l LCD 19 Distance setup manual 20 Cone standard customer specify 21 Balance cycle 7s (16‖standard rim) up to the weight of the CPU display wheel 22 Max.
Note for the use of the wheel balancer Do not use the compressed are and the water spray pipe to clean the tire mounted on the machine. Note for the transportation of the machine A. Note : Avoid the damage in the process of transportation and de-package During work, we suggest you had better not use the B. Check if there is damage in the transportation. If original parts and equipments there is damage, tell the carrier and form the appropriate document. C.
Wheel balancer must be transported by the original package and place according to the position indicated on the package box and carried by the forklift with the corresponding lift capacity. The insert direction of the forklift must be in accordance to the direction in the picture. FIG 3 Remove the package •Open the protective cartoon or wood cartoon or the plastic bag and check the machine is complete or not and if the spare parts is missing or not.
corresponding to the order. Timely feedback if you accuracy and interference-resistance of the wheel have any question to adopt the remedy ASAP. balancer. D、Wiring and commission of the machine must be Ⅲ The best socket is one with the switch. The circuit done by the qualified person. can break the circuit and cut off the power to avoid the damage to the machine.
1Mpa=l0Bar 1Bar=14.5Psi 1Bar≈1Kg/cm2 Installation area C、Pneumatic theory diagram *The distance between the rear of the wheel balancer and the wall is more than 80cm and the distance between the left panel and the wall should be more than 50cm to secure the perfect ventilation and the limit of space to the operation and the distance between the right panel of the case and the wall should be more than 200cm to make it convenient to mount and ≥80cm demount the tire and mount the lift device for the tire.
*When the weight of the tire exceeds 15kg,you should use the lift to carry the tire and not by hand to avoid the If there is any abnormal situations such the sudden injury to the person. noise, smoke of any other special situation, you must pull out the power source plug immediately and notify *Before operating the wheel balancer, you must use the the service person.
C Outside unbalance I position lamp D ALU3 aluminum mode 3 lamp Parameter display/ J outside unbalance value g Truck tire balance j mode lamp display E Br、Dia unit (mm/inch) K conversion lamp F h Car tire balance mode lamp STA static mode lamp L Unbalance value a Dis input key f Program setup key (Gr/Oz) lamp b Br input key g truck/car mode conversion key The note to the wiring of the power cable c Dia input key h Unbalance display key If the machine adopts the power sour
Wheel balancer setup operation Press Storage Change Press into selection set up Enter self calibration program FIG 9 7
Positive positioning is the normal Suitable to the big tire assemble method. It is featured with simple and quick operation. It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation.
mm: Input of the tire parameter Under the Br display, the normal displayed unit is inch. When you need the mm to be the unit displayed, use this key to realize the unit conversion between inch and mm. ②Dia value conversion between inch and FIG 13 mm: Input the value of Dis(Distance) Under the D display, the normal displayed unit is inch.
DISPLAY UNBALANCE VALUE value, you should press When the spin ends, the display will display the inner and the display will immediately display the inside or outside unbalance value of less than 5g. The maximum residual and outer unbalance value of the rim. Use your hand to pull the wheel. When unbalance value is 4 g. all the positioning lamps light inside and outside light, the weight adding position will be indicated.
ALU3-clip the weight inside and ALU1 - to balance the aluminum ALU1 alloy rim by applying the weight on Dis1=Dis+¾’’ the 2 shoulders of the rim.
and weight of the weight. General speaking, 1~2 times of adjustment can reach relative satisfactory balance effect. Error Hint When balance DISPLAY REASON SOLUTION the car, please Err protective hood not Lower down protective lower hood. not start the hood start the hood function press and the car OPN FIG 14 function balance mode Err SP light. rotation speed not Check belt and motor.
Standard Dynamic balance mode It is used to test the unbalance value inside/outside when the wheel spin. Add the weight according to the balance point outside/inside tested and remove the unbalance when the wheel spin. Default situation(mode indicating light not light up.) Choose truck mode or car mode.
Static balance mode FIG 16 ALU : Aluminum alloy rim balance mode ALU is the approximate weight summarized from the different sizes of the rim. See the introduction of the balance modes.(FIG 15). Press to enter in cycle and the static mode. ALU mode applies the clip of the weight according to the weight clip position in FIG15.You can also select the weight special scale to assist the completion of the weight clip.
Weight calibration program Press and Dis-/+ key to enter SET UP. Press to enter POS XXX, use your hand to rotate the tire. When the right display displays 110,At this moment, press ,use your hand to rotate the tire until it displays 120,at this moment, POS 110 , the display will Press display Add 0 to enter the self calibration program. Start the machine and lower the hood, tire rotates. If without the hood, press the start key to start.
PIEZOELECTRICITY SENSOR INSTALLATION AND CABLE Sometimes, inaccurate balance or incorrect position is caused by the breakage of the press sensor. The changing method of the sensor is as following: FIG 18 (1)Remove the upper cover and the right side panel of the balancer. (2)Detach the nut1 and 2, elastic washer, plain washer and large flat washer. (3)Loose the back nut3.4.5 to detach every parts. (4)Change the new sensors and tight the dual-head screw and then tight nut 5.
TROUBLESHOOTING AND ITS SOLUTION No Description Cause Solution 1 Start the machine but not 1. Socket fault 2.power board fault 3.The cable between the power board & main board come off4.computer board fault 1. Check the power supply circuit, plug display or the main switch indicating lamp not light and socket 2. Change the power board 3. Connect the main board cable and reconnect and fix 4. Change computer board & recalibrate 2 Display is normal but the 1.contact switch not good 1.
WHEEL BALANCER ACCESSORY Standard accessory Accessory Description Quantity Cone and Accessory Description Quantity One pc Weight caliper One pc pliers One pc Thread shaft One pc Quick nut One pc Standard One pc flange disk weitht MAINTENANCE Prevent the coming of the dust in the process of the operation. Keep the clean of the balance shaft, nut, cone and the Warning The manufacturer will not bear any responsibility if the flange.
be made every two years. The bearing cannot be Corrosion prevention, ASTM D 1743 opened for the test, so insert a screwdriver and check Pass ed the sound produced. As the bearing acts as a clamping Emcor rust, IP 220, wash away with support, it is not easy to change or take out the grease. acid water In addition, the rotation speed is not high for the Rust protection, IP 220-mod, wash machine, so it is not necessary to change the grease.
Electrical and electronic manufacturers and distributors being released in the environment. set up proper collection and treatment systems for these products for this purpose. FIREFIGHTING MEANS TO BE USED Contact your local distributor to obtain information on Consult the following table to choose the most suitable the collection procedures at the end of the life of your fire extinguisher. product.
ATACHMENT 1 three phase power board cable diagram brake resistant Power cable Motor cable Transformer transfor mer 1
ATTACHMENT 2 Single phase power board cable diagram 1
Appendix 3 Principal scheme Input The picture and figure is only for reference, if the manufacturer makes modification, he will not notify specially 23
Appendix Protection cover installation Hood assembly Hex screw M10X20 Hex screw M10X35 The manufacturer has the right to modify the machine without notification to the buyer in advance 24