TIRE CHANGER INSTRUCTION MANUAL VERSION:B 0
Dear customers, Very pleased that you will purchase and use the tire changer produced by our company We are the comp any w ith reput ation of qua lity. W e sincerel y w ish to produce quality goods under the ISO9001Quaality sy stem and ge t the EU CE certificate to help y ou promote your business. Carefully read this o perational manual before installation and use this operation manual. And also keep it with care for future reference. WARNING This instruction manual is the important part of the product.
Please note the safety label stuck on the machine. Operators should wear safety protective facilities such as working suit, protective glasses, eye plug and safety shoes. Keep your hands and body from the movable parts as possible as you can. Necklace, bracelet and loosen clothing may cause dangerous to the operators. Tire changer should be installed and fixed on the flat and solid floor. The more than 0.
electrical shock! When rapid ensure inflation, the wheel clamped. Do not reach any part of your body under the demount tool. When operation, do not wear long hair, loosen clothing and jewelries.. When breaking bead, the bead Breaking blade will quickly move leftwards. When operation, do not reach y our hand under the falling objects. Note: when press the tire, the opened clamp cylinder may injury the hand of the operator. Remember, do not touch the side Wear the goggle wall of the tire.
SAFETY LABEL POSITION DIAGRAM Pay attention to keep the safety labels complete. When it is not clear of missing, you should change the new label. You should let the operators see the safety labels clearly and understand the meaning of the label.
CONTENT CHAPTER Ⅰ BRIEF INTRODUCTION 1.1BRIEF INTRODUCTION………………………………………………………………………………………………….6 1.2EQUIPMENT OVERALL DIMENSION (EXCLUDING THE ASSSISTANT) ……………………………………….6 1.3 TECHNICAL PARAMETER………………………………………………………………………………………………6 1.4 APPLICATION SCOPE……………………………………………………………………………….…………………..6 1.5ENVIRONMENT REQUIREMENT …………………………………………………………………………..…………..6 CHAPTER Ⅱ CONFIGERATION AND OPERATION…………………………………………………………………….6 CHAPTER Ⅲ INSTALLATION AND CALIBRATION…………………………………………………………………….7 3.
CHAPTER Ⅰ BRIEF INTRODUCTION 1.1BRIEF INTRODUCTION This series of equipment is the tire changer with fixed column and rocker arm tire changer. It is suitable to mount,demount and inflate all types of motorcycle tire with tube & tubeless. The operation is easy, convenient, safety and reliable. It is the necessary equipment for the auto service shop and tire shop. The model is 806. 1.
5- claw 6- turntable 3.2 INSTALLATION 7- turntable cylinder 8- operation panel 9- clamp pedal 10- press tire pedal 4-3)and column assembly(FIG 4-2). And position and 11- turntable pedal 12- crowbar fix according to the FIG5. Remove the bolt, elastic 13- blade 14-bead breaking cylinder washer on the body (FIG 4-4). 15- bead breaking arm 16- air source 17- lock handle 18 - column 3.2.
shaft cap, you need use the lock handle to lock the hexangular shaft to avoid sliding off to damage the machine or injury personnel! Install the vertical shaft spring(FIG7-1)on the vertical shaft. Mount the vertical shaft cap and mount the removed screw and assemble the hand wheel into the nut bushing of the rocker arm(FIG 7-2) 。 3.2.
ø8 PU hose on the lateral side of the body. This connect is equipped for avoid the air hose from sliding into the body. And plug into the elbow. See FIG14. FIG 10 FIG 13 3.3 AIR SOURCE INSTALLATION: 3.3.3 Connect the inflation gun: Plug the inflation gun Air source has been adjusted before ex-factory. If it connect into the slot of the open nut(FIG15)and tight needs change, adjust again the open nut and then connect air supply. 3.3.4 Air source has been adjusted before ex-factory. If 3.3.
and tire pressing runner clog (FIG 18).Then step down the pedal to detach the rim from the tire. Repeat the same operation on the other parts of the tire to make the tire completely detached from the rim. Place the wheel with the lip detached from the rim on the turntable. Step the clamping pedal (FIG 2-10)to clamp therim. You can select the internal and external clamping according to the rim. When pressing the tire, you should use the brush to spread the thick soap liquid to lubricate the lip. 4.1.
rotation pedal ( FIG2-11 ) to rotate the turntable reach your hands in between the rim and the claw to clockwise until the entire lip completely detached. If avoid the damage to the personnel. handling the tube tire, to avoid the damage on the tube, you should keep the nozzle of the tire 10cm from the right side of the demount tool when demounting.
and use the machine oil to lubricate. 3. In the process of inflation, you should repeat Use the diesel oil to clean the turntable claw and guide switching the inflation gun to confirm rail and use the lithium base grease to lubricate. (FIG25) the pressure indicated on the pressure gauge not Periodically check the lubrication oil level in the oil fog exceed the scope specified by the manufacturer. device.
hexangular shaft will vertically slide under the effect of FIG28 the weight of the hexangular shaft and return spring. When the lock handle rotate clockwise for about 100 CHAPTER VI TRANSPORTATION degree, the cam connected to the handle will push up The machine must apply the original package to the the lock plate to lock the hexangular shaft. If you can transportation and position not realize this situation, you can reach the target to according to the indication on the package.
CHAPTER Ⅶ ELECTCTRICAL AND PENUMATIC DRAWING 8.1. 220V ELECTRICAL PRINCIPLE DRAWING 8.2PNEUMATIC PRINCIPLE DRAWING 8.1. 220V ELECTRICAL PRINCIPLE DRAWING 2 Cables provided by the user 2 Motor reverse switch ELECTRICAL ELEMENT LIST Item No Description 1 Motor 2 Po 3 Chan 4 5 plug wer Cable ge-over Switch Circuit breaker Model Quantity YC90S2-4/0.75KW/50HZ/400V 1 4*1.
8.2.
TROUBLESHOOTING REASON SOLUTION Turntable rotates in one direction. Universal switch contact burned Change Universal switch Turntable does not rotate.
CHAPTER IX PACKAGE LIST AND OPTIONAL ACCESSORY Description Item No Quantity 1 Body 1 2 Column Assembly 1 3 Bead Breaking Arm Assembly 1 Accessory Box complete package non-complete package 1 1) crowbar 1 2) Vertical Shaft Spring 1 3) Grease Container 1 4) Grease Container Bracket 1 5) Claw Protective Cover 4 6) Demount Tool Protective Cover 2 8) Hand Wheel 1 9) Inflation Gun Assembly 1 11) Air Source Connect 1 14) Oil Water Separator 1set 16) Operation Manual 1
APPENDIXWEARABLE PARTS LIST Item No Description Specification 1 Claw Cover 4 2 Demount Tool Cover 1 3 Blade Protective Cover 1 4 Y-ring 30X20X7 Quantity 2 Remark for turntable cylinder 806 OIL SAFETY DATA SHEET MOBIL XHP 222 ITEM Penetration rate25℃ QUALITY STANDARD mm/10 280 dropping point ℃ 280 anticorrosion passed Basic oil viscosity 220 oxidize stability 100h pressure-drop kpa 35 water lose percentage79% 5 copper corrosion 1A SAE30# LUBRICATION OIL ITEM QUALITY STANDA