Manual

4
- Free rev the engine and back off quickly, the engine should return to normal idle speed if the engine drops below idle or stalls
increase the spring tension by half a turn
- Repeat this process until the engine free revs and returns to normal idle speed
- Test drive the car and ensure that when decelerating or changing gears that the engine does not backfire or stall. If backfiring or
stalling is noticed then check all connections made during the installation, otherwise increase the spring tension
TROUBLE SHOOTING
The following points should be checked if you find that your engine is dipping below normal idle, stalling or if the BOV is functioning
poorly. Please note, the following checks will cure 99% of problems experienced with a BOV.
- Check the vacuum hose for splits, cracks, loose connection, kinking or any obstruction old or fatigued hose may collapse
under vacuum causing an obstruction.
- With the engine running remove the vacuum / boost hose from the nipple in the cap of the BOV, there should a loud hissing
sound. The engine should idle poorly, double check by covering the end of the hose with your finger otherwise the hose is
blocked.
- Check to see if the BOV is blocked or contaminated with dirt or debris.
- Ensure that the vacuum / boost source is not shared and that the vacuum source is directly from the inlet manifold.
- Check the seal between the intercooler flange and the BOV. Make sure the supplied gasket is installed and the BOV Flange
is secured on the intercooler flange with the two factory bolts.
- Ensure the spring clamps are secured on silicon hoses and fittings.
TURBOSMART
ONE YEAR LIMITED WARRANTY
Turbo smart is a c ompa ny built on C ustomer Satisfaction an d Ser vice. That is wh y all of our products go throug h re gimented test pro c edur es before they are pa c k aged and s hippe d. Turbo smart
stands behind its prod u cts for one full year after pur ch a se. Term s of Warra nty, Ser vice and Returns are as follows:
Limited W arranty: Tur bo smart war rants its produ cts to be free from defects in material and wor kma n ship und er n ormal u se a nd if pr operl y installed for a period of one yea r from date of pur c hase. If
found to be defective, it will be repla c ed or repaired if returne d pre paid along with proof of date of pur ch ase. This shall constitute the sole remed y of the pu r c ha ser an d the sole liability of Turbo smart to
the e xtent permitted b y law, the foregoing is e x clusive and in lieu of all other war ranties or rep re s e ntations wh ether expres s e d or implied, including any implied warranty of mer ch antability or fitnes s. In
no ev ent shall Turb osmart be liable for special or con s equ ential damage s. This wa rra nty is only valid on product s pur c has ed from Turbosmart Authorize d Dealer s.
Service: After the warr anty period has expire d, repair ser vice is ch ar ged based on a minimum and maximu m charge rate. (Co nta ct Cu stomer Ser vice for curr ent rate).
Returns: W he n returning a Tur bosmart produ ct for repair, it must be accompa nied by a c ompleted Cu stomer W arr anty Form and RMA number. To acce s s this form pleas e go to our web site
ww w.turbosmartonline.com and you will find it on the Downloa d s page.
THE TURBOSMART PLEDGE
DO N OT U SE A NY T URBO SMART PRO D UCT U NT IL Y O U H AV E CAREF ULL Y RE A D A N D U N DERST O OD T HE F OLLO W I N G A GREEMENT.
Pleas e call if you have an y qu e stions or do not unde r stand this agr eement. Refer to our bro c h ure, website or c atalogu e for terms an d c on dition s and further information regar ding you r pr odu ct.
Turbo smart appre ciate s your business and prid e our s elve s on our c u stomer ser vic e. We ar e alway s hap p y to offer you ad vice and will provide you with help in an y way we ca n. The purpos e of thi s
agr eement is to avoid an y pro blems or har d feeling s.
We sometime s make mistak e s, a s do o ur de aler s, distributor s a nd s up plier s. Eve n cu stomer s can sometime s ord er the wr ong parts. Do not u se, modify, install, trial as s emble, nic k, drop, s c ratch o r
adjust an y pa rt until you first ch e c k for an y damage. Damag e must be repo rted immediately. NO EXCEPTIONS. If there are an y c ompon ents mis sing please contact yo ur authorize d reseller immediatel y
upo n re c eipt of your shipment. Missing c omponents mu st be rep orted within five (5) business da y s of receipt. Parts returned for an y rea s on MUST BE IN RESALABLE CO N DITION. It is YO U R
respo n sibility, “THE CUSTOMER” to car efully pa c k age any return s to av oid shipping damage. Insura n ce is highly re commend ed. Credit can not be iss ued for damaged goo d s.
Turbo smart war ra nties the quality of the pr od ucts it designs and manufa cture s to be free of defects in material and wor kman s hip. This limited war ranty is e xtend ed o nly to the original pur c ha s er an d
may not be tran sferr ed or a s signe d. This limited war ranty ap plies to any pro duct, which after car eful in spe c tion by Turbosmart, after re ceipt of the prod u ct from our authorize d re s eller, is found to hav e
a defect in either material or wor kmanship. Any modifications to the pr od u ct will void any and all warr antie s and will not be exc h anged. Before in stallation, check new c ar warr anty. Tur bo smart is n ot
respo n sible for voiding any original manufa cture s warra nty.
All war rant y claims mu st be returned to the near e st Turb osm art Office, you must return the prod uct and sales re ceipt, at your o wn expe n s e, ac c ompanied b y the Cu stomer War ra nty Form stating th e
reas o n for the claim. Proof of pur chas e must be pr ovided with any war ranty claim and will be verified with the authorized reseller from whic h the prod uct wa s pur c hase d.
If all the abo ve pro cedur e s ar e follo wed, and the prod u ct is found to be defe ctive in either wor kmans hip or material, Turbo smart sh all either r epair or re pla ce the pro duct, at its s ole dis c r etion, and sol e
co st. This limited warra nty doe s not co v er or apply to an y pe r s onal injur y, labor char ge s or an y other incide ntal co sts or damage s c au sed by the defectiv e pr oduct. The individual pur cha s e r
ac k nowled ge s a nd ag re e s that the di sclaimer of any liability for per so nal injur y is a material term for this agre ement and the individual pur c h aser agree s to indemnify Turb osmart and to hold
Turbo smart harmle ss for any claim related to the item of the equipment pur chas e d. Un der no cir c um stan c es will Tur bo smart be liable for any damages or e x pens e s b y r ea s o n of use or s ale of an y
su c h equipment.
THIS LIMITED WAR RA NTY IS THE O NLY EXPRESS WAR RA NTY, WHICH APPLIES TO TU RBOSMART PRO D UCT AS EXPRESSLY GIVEN IN LIEU OF ANY OTHE R WAR RA NTY EXPRESSED O R
IMPLIED, INCL UDI NG THAT OF MERCHANTABILITY. ANY IMPLIED WARRANTY INCL UDING THAT OF MERCHANTABILITY AND/O R FITNESS FO R A PARTICCULAR P URPOSE IS HE REBY LIMITED BY
THE SAME TERMS AN D TIME LIMITATIONS SET FORTH IN THIS LIMITED EXPRESS WARRA NTY AND O THERWISE EXCL UDED. EXCEPT FOR THOSE OBLIGATIONS ASSUMED HEREIN,
TURBOSMART ASSUMES NO OTHER OBLIGATIONS IN CONNECTION WITH THE SALE OF ITS PRODU CT S.
IN THE EVENT THAT T HE INDIVI UDAL PU R C HASER DOES NO T AGREE WITH THIS AGREEMENT T HE BUYER MAY PROMPTLY RETURN T HIS PRO DU CT, IN A NEW AND UN- USED CO NDITIO N,
WITH A DATED PROOF OF PURC HASE, TO THE PLACE OF PU RC HASE WITHIN SEVEN (7) DAYS FROM THE DATE OF PU R C HASE FOR A FUL L REFU ND. THE INSTALLATION OF THIS PROD U C T
INDICATES THAT THE INDIVIDUAL PUR C HASER HAS READ AND UNDERSTOOD THIS AGREEMENT AND ACCEPTS ITS TERMS AND CO NDITIONS.
Happy motoring!
The Turbosmart Team.
Head Office: Turbosmart Pty Limited, PO Box 264 Croydon, NSW, 2132 Australia Ph: +61(2) 9798 2866 Fax: +61 (2) 9798 2826 Email: info@turbosmart.com.au
USA Office: Turbosmart USA, 1185 Park Center Drive, Suite Q, Vista CA 92081 USA Ph: (760) 727 7610 Fax: (760) 727 7963 Email: sales@turbosmartusa.com