Accelerating the World of Cooking TM Installation Manual for the turbochef high h conveyor oven WARNING: The initial start-up (pages 9-A1) MUST be performed by an authorized service technician. If the initial start-up is not performed by an authorized service technician, the oven’s warranty will be VOID.
For further information, call 800.90TURBO or +1 214.379.
The information contained in this manual is important for the proper installation of this oven. Errors – descriptive, typographic, or pictorial – are subject to correction. Specifications are subject to change without notice. PLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE.
1 Table of Contents Installation Installation Overview 2 Assembly Instructions 3 STEP 1: REMOVE THE OVEN FROM THE PALLET 3 STEP 2: POSITION THE OVEN 4 STEP 3: INSTALL THE INLET GAS PIPE 5 STEP 4: STACK THE OVENS 5 STEP 5: INSTALL THE COMPONENTS 7 STEP 6: INSTALL THE WINDOW (SELECT MODELS ONLY) 8 Start-Up Start-Up Overview 9 Assembly 10 Connections 11 Gas 11 Ventilation 12 Start-Up Checklist 13 Customer Checklist 13 Initial Start-Up Checklist 14 Initial Start-Up Checkli
2 INSTALLATION Installation Overview Before installing the HhC 3240 oven, thoroughly read this manual, familiarize yourself with the installation procedures, and check with the local code enforcement for any unforseen requirements needed for the installation (refer to the regulations in force in the country in which the appliance is being installed).
3 Assembly Instructions The following instructions detail how to assemble the HhC 3240 oven. The oven weighs approximately 800 lbs. (363 kg). DO NOT attempt to assemble this oven with damaged or defective lifts, legs, or casters. Call 800.90TURBO (+1 214-379-6000) for specifications, pricing, and availability on lifts and lifting adapters. STEP 1: REMOVE THE OVEN FROM THE PALLET 1.1 Remove the oven accessories and materials from the pallet.
4 INSTALLATION DANGER: DO NOT place any body parts underneath the oven while it is being lifted. The oven weighs approximately 800 lbs. (363 kg); whenever the oven is lifted, a crush hazard is present. 1.6 Remove the pallet from underneath the oven. DO NOT place any body parts underneath the oven while it is lifted. Remove the pallet by holding onto the edge and pulling it away from the oven. 1.7 Lower the oven to the ground and let it sit on the attached maneuvering casters. 1.
5 STEP 3: INSTALL THE INLET GAS PIPE WARNING: When installing any gas pipes and/or making connections, observe all local gas and building codes (refer to the regulations in force in the country in which the appliance is being installed). Use the proper thread-sealing compound when installing gas pipes. DO NOT use Teflon® tape as thread sealant. 3.1 Remove the oven’s back panel and install the 10” (254mm) gas pipe inlet (refer to page 2) as shown adjacent.
6 INSTALLATION NOTE: When installing any gas pipes and/or making connections, observe all local gas and building codes (refer to the regulations in force in the country in which the appliance is being installed). Use the proper thread-sealing compound when installing gas pipes. DO NOT use Teflon® tape as thread sealant. 4.9 Remove the oven’s back panel and install the 8” (203.2 mm) gas pipe (refer to page 2) between the two ovens.
7 STEP 5: INSTALL THE COMPONENTS 5.1 Remove the lifting brackets from the oven(s). 5.2 Immediately discard the lifting brackets and lifting-bracket bolts. Step 5.1 5.3 Install the supplied screws (refer to page 2). 5.4 Replace the burner compartment cover(s). Step 5.3 5.5 Install the bottom covers on the oven(s). A left and right bottom cover is supplied. Each bottom cover is specific to the left and right sides of the oven(s). 5.6 Install the upper covers on the oven(s).
8 INSTALLATION 5.12 Install the conveyor drive chain guard. The chain guard fits in place over the chain and the end of the belt. Chain Guard Step 5.12 5.13 Attach one leveler to each of the four legs. 5.14 Lower each leveler until the base rests on the floor. Equal pressure should be on both the caster and the leg, which helps prevent the casters from being damaged over time. Step 5.13-5.14 5.15 Ensure the casters are locked. 5.
9 Start-up Overview TurboChef includes an authorized start-up procedure with every oven purchase. This procedure consists of an authorized local agent ensuring that all steps in this installation manual were completed properly, and that the oven is functioning to factory specifications. TurboChef will schedule this authorized start-up procedure through the equipment distributor. Please contact TurboChef with any questions regarding the start-up and scheduling at 800.90TURBO (+1 214-379-6000).
START-UP diameter for a single oven and at least 1 inch (50.8 mm) diameter for a double or triple oven (single or base oven) for LP or I3P category gas types. Assembly 1. Ensure the legs are securely attached. 2. Ensure the leg bolts are tightened. 3. Ensure the window is correctly installed. Refer to page 8 STEP 6. 4. Ensure the conveyor belt assembly is correctly installed. Refer to page 7 STEPS 5.7-5.9. 5.
11 Connections Gas Leak-testing all connections is required. Activate maintenance mode (refer to page 9) if necessary. NOTE: TurboChef suggests using a soap solution; however, check with the local code authority to ensure that no other test is required (refer to the regulations in force in the country in which the appliance is being installed). The prevailing authority is the local code (or regualtions). An Electronic Manometer must be used to properly set all pressures.
12 START-UP 5. Turn the oven on and select a cooking profile. During warmup (or while both fan speeds are set to 65%), verify the gas pressure at the main burner during 100% flame. Take this reading from the lower tap of the gas valve (fig. Gas, Steps 4-7). This tap shows the gas valve’s internal regulator settings. The maximum operating pressure for natural gas and propane is 3.5” W.C. (88.9 mmH2O, 8.71 mb), unless operating I2L gas — see note below.
13 d. e. iv. Press the belt speed key to select the belt. Multiple-belt ovens will have front and rear options. v. Press and hold the down arrow until the display shows the lowest belt speed. vi. Ensure that the oven has reached 500°F (260°C). Light and place the smoke tester on a noncombustible plate. Place the plate on the conveyor in the middle of the oven. 2. Verify the ventilation hood passes the smoke test. If 80% of the smoke is captured by the ventilation hood, the hood passed the test. 3.
14 START-UP Initial Start-Up Checklist This form must be completed in its entirety and submitted to TurboChef to activate the warranty and ensure proper operation. In the case of a multiple oven installation, a “Start-Up Checklist” form must be completed for each oven, noting its position in the stacked configuration. You may submit this form by either: -Scanning/emailing to: warranty@turbochef.
Initial Start-Up Checklist Form Circle, fill in, or mark the required information below.
For service or information: Within North America call 800.90TURBO Outside North America call +1 214.379.6000 or Your Authorized Distributor Accelerating the World of CookingTM Part Number: HHC-6651 / Rev. C / May 2008 Country Code: NA/EU Corporate Headquarters Global Operations Six Concourse Parkway, Suite 1900 Atlanta, Georgia 30328 USA +1 678.987.1700 PHONE +1 678.987.1750 FAX 4240 International Pkwy, Suite 105 Carrollton, Texas 75007 USA +1 214.379.6000 PHONE +1 214.379.
