Instruction Manual

ManualsBrandsTuffy Security ManualsCar304

Page 1 of 7 – 10/17/2013

INSTALLATION INSTRUCTIONS

#304 Tactical Security Drawer Mounting Kit

Fits: Ford Interceptor Sedan (2012-up)

(This kit is designed to mount on the rear cargo drawer sold separately)

Please read and fill out the enclosed warranty registration card to activate your warranty.

Table of Contents:

Vehicle Standard Drawer Enclosure Size Pages

General Mounting Directions (All Vehicles) 2

Ford Interceptor Sedan (2012-up) #167-420220080-000-01 3-7

#304 Auxiliary Tray Instructions 7

#304 Mounting Kit Parts

#16 (1) Lower Drivers Side

Assembly(Pre-assembled)

#17 (1) Lower Passenger Side

Assembly(Pre-assembled)

#8 (1) Electronics Tray

#2 (1) Upper Support Plate

Drivers Side

#11 (2) Tray Mount Bracket

Drivers Side

#1 (1) Upper Support Plate

Passenger Side

#10 (2) Tray Mount Bracket

Passenger Side

#9 (1) Auxiliary Tray

(Optional)

#304 Shipping Package

#12.1 (4) 5/16x3/4”

Carriage Bolts

#12.2 (8) 5/16x1” Bolts #12.3 (21) 5/16 Washers #12.4 (13) 5/16

Nylock Nuts

#12.5 (4) 5/16”x1”

Self-Drilling Screw

Parts used which are included with the drawer assembly:

Enclosure Drawer (1) Mounting Bracket

Parts used from the drawer shipping package (Included with drawer):

#5.2.4 (4) 5/16-18x7/8” Bolts

#5.2.2 (4) 5/16 Nuts

#5.2.3 (8) 5/16 Narrow OD Washers

Summary of content (7 pages)

PAGE 1
INSTALLATION INSTRUCTIONS #304 Tactical Security Drawer Mounting Kit Fits: Ford Interceptor Sedan (2012-up) (This kit is designed to mount on the rear cargo drawer sold separately) Please read and fill out the enclosed warranty registration card to activate your warranty.
PAGE 2
Tools required • • • • • ½” Shallow socket with a long extension and a ratchet (Universal joint also helps) ½” Wrench 5/16” End Wrench/Socket 3/16” Drill Bit and Drill 3/8” End Wrench/Socket Preparatory Mounting Directions WARNING! This drawer/mount is rated to hold a maximum of 100# evenly distributed. This would include any dividers mounted in the drawer. Never stand or sit on the Tuffy drawer or enclosure. The vehicle should not be operated with the drawer opened and not secured shut.
PAGE 3
1. Begin the installation by partially disassembling the Drivers Side Assembly by removing 2) #12.3 Washers, and 2) #12.4 Nylock Nuts(See Figure 1). This will allow the #2 Upper Support Plate, the #16 Lower Drivers Side Assembly, 1)#10 Tray Mount Bracket, and 1)#11 Tray Mount Brackets to be separated. Save the Nuts and Washers to be used later in the installation. Note the relative orientation of the parts as this is their final configuration once installed. FIGURE 1 FIGURE 2 2.
PAGE 4
FIGURE 3B 3. Invert the enclosure and install (1) #11, and (1) #10 Tray Mount Bracket using the hardware and positions illustrated(See Figures 3A/3B). In addition, attach (1) mounting bracket to the drawer enclosure with the illustrated hardware. The location of the mounting bracket is secondary and may be moved forward or back depending on customer preference for mounting of other equipment(fire extinguisher, etc).
PAGE 5
11. Slide the enclosure back into the brackets and into final position with the back of the enclosure ¼” beyond the forward surfaces of the brackets(See Figure 4). FIGURE 4 12. Attach the enclosure to the brackets using (8) #12.2 Hex Bolts, (16) #12.3 Flat Washers, and (8) #12.4 Nylock Hex Nuts. Leaving them loose for enclosure flexibility until all are in place, then tightening to approx.
PAGE 6
13. From the rear seat area of the vehicle, install the #8 Electronics Tray onto the Tray Mount Brackets attached to the rear of the enclosure.(See Figure 6) FIGURE 6 14. Place the remaining #10 and #11 Tray Mount Brackets at the lower end of the Electronics Tray, resting the tray on the dimples in the Brackets, and making sure the rubber washers are within 1/16” of the Bracket.
PAGE 7
20. Pull the upper Tray Mount Brackets toward the front of the enclosure and retighten the (4) Nuts loosened in Step 18 while maintaining pressure on the Brackets to prevent rattles(See Figure 8). FIGURE 8 21. Reinstall/tighten the factory fasteners in the “Package Tray” that were loosened/removed in Steps 5/6. Reinstall headliner onto the upper side of the “Package Tray”. 22. Replace rear seatback to factory location. 23.