Manual

ManualsBrandsTuffy Security ManualsCar275

Page 1 of 6 – 1/28/2011 – Rev12/13/2011

INSTALLATION INSTRUCTIONS

DECK ENCLOSURE #275

Please read and fill out the enclosed warranty registration card to activate your warranty.

SHIPMENT CONTENTS

#1 Lid #4 Front Panel #9 Top Mount

#10 Large Bracket #11 Small Bracket #5 Left Mounting Panel #7 Left Filler Bracket

#6 Right Mounting Panel #8 Right Filler Bracket

HARDWARE PACKAGE

#15.1 (4) ½-20 X ½” Knob Screw #15.26 (4) 8MM x 35mm Bolt #15.25 (10) 5/16 x 1” Bolt

#15.19 (12) 5/16 x ¾” Carriage Bolt #15.18 (36) 5/16 Washer #15.21 (22) 5/16 Locknuts #15.24 (4) 8mm Rec nuts

TOOLS REQUIRED

• ½” Socket, ratchet & wrench

• T-40 Torx (For vehicles with an existing hardtop)

• 13mm Socket (For vehicles without an existing hardtop)

• Optional Security step – Drill and 3/8” bit

Summary of content (6 pages)

PAGE 1
INSTALLATION INSTRUCTIONS DECK ENCLOSURE #275 Please read and fill out the enclosed warranty registration card to activate your warranty. SHIPMENT CONTENTS #1 Lid #10 Large Bracket #4 Front Panel #11 Small Bracket #6 Right Mounting Panel #5 Left Mounting Panel #9 Top Mount #7 Left Filler Bracket #8 Right Filler Bracket HARDWARE PACKAGE #15.1 (4) ½-20 X ½” Knob Screw #15.19 (12) 5/16 x ¾” Carriage Bolt #15.26 (4) 8MM x 35mm Bolt #15.18 (36) 5/16 Washer #15.
PAGE 2
ATTENTION: • THIS ENCLOSURE WAS DESIGNED FOR A STOCK OEM VEHICLE, ANY MODIFICATIONS MADE MAY AFFECT THE FIT INCLUDING: CARPET REMOVAL/CHANGES, SEATS, ETC. • On Jeep Wrangler JK vehicles with Manual Door Locks only, the rear tailgate lock must be locked manually with key in order for Tuffy enclosure security to function. Vehicles with Power Door Locks by default also feature Remote Keyless Entry and the Vehicle Security Alarm.
PAGE 3
Figure 2 (Left/drivers side assembly) • Fasten the left/driver and right/passenger mounting assemblies to the vehicle by following the applicable vehicle specific instructions below. While tightening the hardware make sure the #9 bracket is adjusted toward the outside of the vehicle as much as possible.
PAGE 4
Figure 3 • Install the #1 Lid by maneuvering it above the left and right mounting assemblies in the vehicle. Then pull the #1 lid toward the rear of the vehicle until it stops while guiding the welded studs #13 into the slots in the #5 Left and #6 Right Mounting Panels. Initially this will be tight but will loosen up after a break in period. Drop the lid closed then push the #1 lid toward the front of the vehicle until it stops while guiding the welded studs #12 into the slots.
PAGE 5
Figure 4 Page 5 of 6 – 1/28/2011 – Rev12/13/2011
PAGE 6
OPTIONAL SECURITY FASTENER STEPS • After all adjustments and checks have been made the optional security fasteners can be added if desired. Remove both the OEM inside wheel liners under the tub. WARNING! - Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling. The exhaust is located in that area, be cautious not to touch it when hot.