TDM-100/150 TO NMD-50 CONVERSION PROCEDURES (MODEL RL5000 ATM) TDN 07102-00062 CORPORATE HEADQUARTERS: 522 E. Railroad Street Long Beach, MS 39560 Phone: (228) 868-1317 Fax: (228) 868-0437 03/2005 RMA (RETURN MATERIAL AUTHORIZATION) RETURN ADDRESS: 21405 Avenue “B” Long Beach, MS 39560 COPYRIGHT NOTICE © 2005 Delaware Capital Formation, Inc. All Rights Reserved. TRITON, TRITON WHERE MONEY COMES FROM, TRITON WAVES, DOVER and DOVER logo are registered trademarks of Delaware Capital Formation, Inc.
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES PURPOSE This guide covers the steps for replacing your TDM-100 or TDM-150 dispenser in the Model RL5000 ATM with an NMD50 multi-cassette dispenser. This procedure includes a list of all tools and hardware necessary for the conversion as well as the steps involved. SCOPE This procedure applies to all service personnel involved in the process of maintaining or converting Triton ATMs.
SECTION 1 - CONVERSION WITH “OLDER” STYLE CABINETS (W/T-HANDLE) REQUIRED PARTS AND TOOLS TOOLS R EQUIR ED Slotted and Phillips Screwdriver 11/32" (9mm) and 7/16" (11 mm) N ut Driver TD M to N M D -50 CON VER SION KIT (P/N 06200-00104) "T-Handle " Cabine t PARTS SUPPLIED PART N UM BER D ESCR IPTION QUAN TITY 09200- 00009 Power Supply 1 09005- 00120 N MD- 50 Mechanism (w/2 Cassettes and Reject Vault) 1 03011- 02032 Bracket, L- shaped, Slide Stop 1 02054- 00209 Screw, 4mm x 10mm, Low Profile, Slot
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES DISASSEMBLY PROCEDURES Before proceeding, follow these steps to remove power from the ATM: Enter Management Functions > System Parameters > Shut Down the Terminal. When prompted, turn power OFF on the ATMs power supply. Unlock and open the ATM control panel. Turn the power switch to the OFF (0) position. If possible, unplug the ATM power cord at the wall outlet. 1. Power Supply - Open the control panel.
SECTION 1 - CONVERSION WITH “OLDER” STYLE CABINETS (W/T-HANDLE) 4. Disconnect the power and communication (Comms) cables from the dispenser (Figure 9). Carefully cut any Ty wraps that are securing the cables to the dispenser. Remove the cables from the cabinet. Remove the note and reject cassettes. Using a phillips-head screwdriver, remove the four (4) or six (6) mounting screws that secure the dispenser to the swivel platform (Figure 10). Remove the TDM dispenser mechanism. Ferrite Figure 9.
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES 2. Left Side Slide Rail - Mount the other slide rail to the left cabinet bracket (Figure 5) using four (4) Truss phillip head screws (Figure 6). Use the diagram below for screw locations. Note: When installing slide rail, ensure the power/ phone cables are “tucked” behind the cabinet bracket as shown in Figure 5. Slide rails will be offset when extended. Figure 6. Slide rail installed. Figure 5. Cabinet bracket. 3.
SECTION 1 - CONVERSION WITH “OLDER” STYLE CABINETS (W/T-HANDLE) 5. Dispenser Power and Data Cables - Feed the EJ to Docking board cable (RJ-45 connector end) through the control panel access hole shown in Figure 12. Feed the dispenser power cable (insert) also up to the control panel (10-pin connector end). These 2 cables will be connected in later steps. Route the 2 cables in the vault area (EJ to dispenser, dispenser power cable end) in the existing cabinet cable clips (Figure 13).
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES 7. Power Supply/Cables - Open the control panel. Connect the EJ to Docking board cable (RJ-45 connector end) to the “Auxillary” port of Docking board. Route the cable through the cable guides (see Figure 4, “Disassembly Procedures”). Next, install the new power supply by reversing the procedures in Step 1, “Disassembly Procedures”. Reconnect all power cables (AC/ DC) to the power supply (Figure 19). Reconnect ATM power cord to wall outlet, if applicable.
SECTION 2 - CONVERSION WITH “CURRENT” STYLE CABINETS (W/LIFT HANDLE) REQUIRED PARTS AND TOOLS TOOLS R EQUIR ED Slotted and Phillips Screwdrivers 11/32" (9mm) and 7/16" (11 mm) N ut Driver TD M to N M D -50 CON VER SION KIT (P/N 06200-00103) "Lift Handle " Cabine t PARTS SUPPLIED PART N UM BER D ESCR IPTION QUAN TITY 09200- 00009 Power Supply 1 09005- 00120 N MD- 50 Mechanism (w/2 Cassettes and Reject Vault) 1 03011- 02033 Bracket, Acute Angle, Slide Stop 1 02054- 00209 Screw, 4mm x 10mm, Low Pr
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES DISASSEMBLY PROCEDURES Before proceeding, follow these steps to remove power from the ATM: Enter Management Functions > System Parameters > Shut Down the Terminal. When prompted, turn power OFF on the ATMs power supply. Unlock and open the ATM control panel. Turn the power switch to the OFF (0) position. If possible, unplug the ATM power cord at the wall outlet. 1. Power Supply - Open the control panel.
SECTION 2 - CONVERSION WITH “CURRENT” STYLE CABINETS (W/LIFT HANDLE) 4. Disconnect the power and communication (Comms) cables from the dispenser (Figure 9). Carefully cut any Ty wraps that are securing the cables to the dispenser. Remove the cables from the cabinet. Remove the note and reject cassettes. Using a phillips-head screwdriver, remove the four (4) or six (6) mounting screws that secure the dispenser to the swivel platform (Figure 10). Remove the TDM dispenser mechanism. Ferrite Figure 9.
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES UPGRADE KIT ASSEMBLY PROCEDURES 1. Electronic Journal (EJ) and Bracket - The EJ (yellow), bracket, and cables (2 - EJ to dispenser, EJ to docking board) should be pre-assembled in the kit. If they are not, use Figure 1 as a reference for assembly. Locate the two (2) bolts in the upper right, rear of the vault area (Figure 2).
SECTION 2 - CONVERSION WITH “CURRENT” STYLE CABINETS (W/LIFT HANDLE) 4. Dispenser/Cabinet Grounds - Reconnect the cabinet ground wire removed in Step 7 (page 11) to the front left screw. Install the dispenser ground wire included and secure both ground wires with the nut previously removed (Figure 9). The other end of dispenser ground wire will attach to the NMD-50 when installed. 5.
TDM-100/150 TO NMD-50 CONVERSION PROCEDURES 8. Power Supply/Cables - Open the control panel. Connect the EJ to Docking board cable (RJ-45 connector end) to the “Auxillary” port of Docking board. Route the cable through the cable guides (see Figure 4, “Disassembly Procedures”). Next, install the new power supply by reversing the procedures in Step 1, “Disassembly Procedures”. Reconnect all power cables (AC/ DC) to the power supply (Figure 17). Reconnect ATM power cord to wall outlet, if applicable.