Instructions / Assembly

Installation & Assembly Instructions
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30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ [e-mail]
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6. Installation of internal center supports (Refer to Figures 1-1 parts call out, 2-1 and 2-4). Center support braces will be
placed inside of angle brackets and run the length of the cart. (figure 2-4) Each center support will be installed with
their flat edges without bolts facing up. From the end of each angle bracket install truss head bolt with center point at
each end. (Repeat for opposite end.)
7. (Figure 2-3) Tighten all (4) top end bolts used to attach corner angle brackets to rail end brackets at both ends.
8. (Figure 2-1) Pull handle installation: Locate the right corner angle bracket with the 4 extra holes at the top. Install pull
handle using ¼” tapered head bolts. (Note: handle will be positioned at end of tool cart that swivel casters will be
installed on.)
9. (Figure 1-2) Installation of Casters: Swivel casters will be installed on the end of tool cart with handle: With cart on its
side insert ¼” truss head bolts through caster mount plate and through holes in bottom tray, install ¼” flat washer and
secure in place using ¼” lock nut. Tighten securely after all 4 bolts have been installed. (Repeat for each caster.)
10. Installation of DuraBoard: Each 24”x48” sheet of DuraBoard (polypropylene pegboard) has 4 pre-drilled oversized
mount holes for attaching corners. Each board will be installed horizontally (left to right.) From the front of the tool
cart, remove bolt from the top left corner. Align the pre-drilled hole in the upper left-hand corner of the DuraBoard
with bolt hole in angle bracket and fastener installed in top rail. Reinstall the ¼” Truss head bolt (Repeat process for all
(4) corner installations for each side). Locate balance of oversized holes on the corners of the DuraBoard that align
with pre-installed fasteners in corner angle brackets and center support and install ¼” truss head bolts. (Keep all bolts
loose until finished installing the DuraBoard.)
11. Installation of Louvered Panels: Each 24”x48” panel has 10 pre-drilled mounting holes that line up with the threaded
inserts on cart frame. Insert ¼” Truss bolt into each hole and hand tighten. Once all bolts have been installed on the
cart finish tightening with wrench and Philips head screwdriver.
Secure storage for all items can be achieved using DuraHook™ double locking pegboard hooks on the pegboard side of cart
and LocBins on the louvered panel side of cart.