Instructions / Assembly

Installation & Assembly Instructions
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30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ [e-mail]
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4. (Refer to Figure 2-3) Using one rail end bracket; position rail end bracket inside of both the left
and right installed corner angle brackets with preinstalled fasteners facing away from you. Align
through holes in corner angle bracket with preinstalled fasteners on rail end bracket. Partially
install (4) ¼” bolts. Install bolts about halfway only. (Repeat steps 2 thru 4 for opposite end.)
5. (Refer to Figure 2-1 and 2-3) Installing Top Rail: Top rail will be positioned between corner angle
brackets installed at each end. Insert top rail from the underneath at slight angle and let set on
bolts/fasteners of rail end brackets. Using holes located on the top front edge of corner angle
bracket insert Truss head bolt through corner angle and into corner threaded insert in top rail.
(Repeat for all four top corners.)
6. Installation internal center supports (Refer to Figures 1-1 parts call out, 2-1 and 2-4). Center
support braces will be placed inside of angle brackets and run the length of the cart. (figure 2-4)
Each center support will be installed with their flat edges without bolts facing up. From the end
of each angle bracket install Truss head bolt center point at each end. (Repeat for opposite end.)
7. (Figure 2-3) Tighten all (4) top end bolts used to attach corner angle brackets to rail end brackets
at both ends.
8. (Figure 2-1) Pull handle installation: Locate the right corner angle bracket with the 4 extra holes
at the top. Install pull handle using ¼” tapered head bolts. (Note: handle will be positioned at
end of tool cart that swivel casters will be installed on.)
9. (Figure 1-2) Installation of Casters: Swivel casters will be installed on the end of tool cart with
handle: With cart on its side insert ¼” Truss head bolts washer through caster mount plate and
through holes in bottom tray, install ¼” flat washer and secure in place using ¼” Truss head nut.
Tighten securely after all 4 bolts have been installed. (Repeat for each caster.)
10. Installation of DuraBoard: Each 24”x48” sheet of DuraBoard (polypropylene pegboard) may
require drilling mounting hole openings to ¼” oversized to assure holes will accept Truss head
bolts to attach boards to pre-installed fasteners. Each board will be installed lengthwise (left to
right.) From the front of the tool cart, remove Truss head bolt from the top left corner. Align the
pre-drilled hole in the upper left-hand corner of the DuraBoard with bolt hole in angle bracket
and fastener installed in top rail. Reinstall the ¼” Truss head bolt. (Repeat process for all (4)
corner installations for each side). Locate balance of holes around the perimeter of the
DuraBoard that align with pre-installed fasteners in corner angle brackets and center support
and install ¼” Truss head bolts. Drill holes larger if necessary to attach DuraBoard to the
fasteners in framing. (Keep all bolts loose until finished installing the DuraBoard.)
11. Once all fasteners have been installed around all DuraBoards, securely tighten all ¼” fasteners
throughout assembled cart.
Secure storage for all items can be achieved using DuraHook™ double locking pegboard
hooks.