Instructions / Assembly

Installation & Assembly Instructions
Please contact our Customer Service Division with any questions at:
30700 D Carter Street ∙ Solon, OH 44139 ∙ (P) 440.248.5480 ∙ [e-mail]
For a full line of products visit www.tritonproducts.com 1 INDB703
Read all instructions completely before installing. Should you have any questions about your installation, please call
Customer Service at 440-248-5480
Inventory and inspect all components before starting assembly (Use Parts Call Out figure 1-1 on page 3)
Report any missing parts and/or damaged goods within 5 days from receipt
QTY Description
(1) Aluminum Bottom Tray
(2) Left Hand Aluminum Corner Angle brackets
(1) Right Hand Aluminum Corner Angle bracket with holes for 4 handle holes with fittings
(1) Right Hand Aluminum Corner Angle bracket without attachment handle holes
(2) Rail End Brackets interchangeable (With 4 preinstalled threaded fasteners)
(1) Top Rail (48” Long)
(2) Internal Center Braces (With 90° Bends on Ends)
(1) Cart Handle
(2) Fixed Casters
(2) Swivel Casters
(4) DuraBoard Sheets 24” x 48” x 1/4” (Polypropylene Pegboard)
(64) 1/4"-20 X 3/4” Hex Head Bolts
(32) 1/4" Cut Lock Washers
(4) 1/4"-20 x 1/2" Tapered Head Screws (For Handle Attachment)
(16) 1/4" Flat Washers
(32) 1/4" Star Lock Washers (For installing DuraBoard pegboard on front of cart.)
Note: While attaching components it’s important to remember not to fully tighten any bolt or screw until system is
fully assembled. Freedom of movement will allow for proper alignment between bolts and their associated
preinstalled threaded fasteners. For assembly purposes, the END will always be the narrowest dimension of the cart.
Assembly:
1. Locate the (4) corner angle brackets. (Using Parts Call Out figure 1-1 page 3 and close-up Figure 2-3 on page 4)
Identify the left hand from the right hand angle bracket and their top edge from their bottom edge.) The top’s
edge can be identified by its 2 bolt holes when looking from the end view.
2. Position the bottom tray with its lip facing up and one end facing you.
3. (Refer to Figures 2-1, 2-2 and 2-3) Note: All corner angle brackets will install outside of the bottom tray. Starting
with a left corner angle bracket and using ¼” hex head bolt with cut lock washer align end bolt hole in tray with
pre-installed fastener with through-hole in angle bracket. Insert bolt with cut lock-washer and hand tighten (Do
not tighten all the way). From the front edge of the same angle bracket install a second hex head bolt with star
lock washer in the same manner. (Note: All corner bolts with star lock washers installed on the FRONT edge will
be removed one at a time during the installation of the DuraBoard pegboard.) Repeat step #3 for each corner
angle bracket.
4. (Refer to Figure 2-3) Using one rail end bracket; position rail end bracket inside of both the left and right
installed corner angle brackets with preinstalled fasteners facing away from you. Align through holes in corner
DBC-4 - 48"L x 51-1/2"H x 29-3/4"W DuraBoard® Tool Cart