Install Instructions

ManualsBrandsTriangle Tube ManualsBoiler PartsOff Board Spark Ignition Kit For PA 110

Prestige

Off Board Spark Ignition Kit

Installation Instructions

Kit Part Number

Kit numbers vary based on boiler size. Additional diﬀer-

ences are needed at higher altitudes. Use the table be-

low to conﬁrm the correct replacement kit is installed

on the boiler.

Low Altitude

(0 - 5,000 ft)

Hi Altitude

(5,000 + ft)

PA 80 PARKIT141 PARKIT151

PA 110 PARKIT142 PARKIT152

PA Excellence PARKIT142 PARKIT152

PA 155 PARKIT143 PARKIT153

PA 175 PARKIT144 PARKIT154

PA 250 PARKIT145 PARKIT155

PA 299 V2* PARKIT146 PARKIT156

PA 399 V2* PARKIT147 PARKIT157

PA 299 V1* PARKIT148 PARKIT158

PA 399 V1* PARKIT149 PARKIT159

Table 1 - Kit Numbers

*See paragraph 1.1 for more details.

DANGER

Indicates the presence of a hazardous situa-

tion which, if ignored, will result in substantial

property damage, serious injury, or death.

WARNING

Indicates a potentially hazardous situation

which, if ignored, can result in serious injury or

substantial property damage.

NOTICE

Indicates special instructions on installation, opera-

tion or maintenance, which are important to equip-

ment but not related to personal injury hazards.

1.1. V1 and V2 PA299 and PA399 Boilers

There are two different blower/venturi arrangements

that result in two different required ignition kits. The

separate blower and venturi (V2) configuration ap-

plies to PA299s and PA399 with serial numbers after

PA11700. Units with serial numbers below PA117000

have a single piece blower venturi (V1). Some V1

models may have been converted to the V2 config-

uration as well.

Before installing the ignition kit, confirm your blow-

er/venturi configuration. See Engineering Bulletin

dated Oct. 24, 2018 for more information.

WARNING

Installation of the wrong replacement kit will

cause the improper operation of the boiler re-

sulting in substantial property damage, serious

injury, or death.

1.2. Purpose

This kit (see Fig. 1 for details) replaces the existing ignit-

er and its wiring, as well as the printed circuit board and

the front cover of the control box on all Prestige boilers .

NOTICE

This modification disables the Alarm Relay

function which is used in several system con-

figurations. Therefore, to allow the heating sys-

tem configuration to be operational, some wire

connections must be modified and some CTRL-

Max settings changed, as required. Please refer

to paragraph 1.6 for more information.

Revision Date: 5/16/2019 2019-12 Prestige Igniter Replc.

Summary of content (9 pages)

PAGE 1
Prestige Off Board Spark Ignition Kit Installation Instructions Kit Part Number Kit numbers vary based on boiler size. Additional differences are needed at higher altitudes. Use the table below to confirm the correct replacement kit is installed on the boiler.
PAGE 2
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS Bk. Br. R. V. W. Gr.
PAGE 3
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS 1.3. Initial task Write down all the appliance settings and the chosen configuration for reference before bringing any change to the appliance. A reference table is provided on the last page of this document. 1.4. 6. Shut off the gas supply to the boiler at the main manual shut off valve. 7. Remove boiler front panel to access the electronic board and the burner (See Fig. 2). Boiler preparation 1.4.
PAGE 4
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS 1.5. Kit installation 1.5.1 Required tools and material • • B C Wrench, Torx, 25 Wrench, 10 mm 1.5.2 8. Connect the spark generator connector (C) to the new igniter. Installation of Igniter and Spark Generator A 1. Install the new igniter, with its new gasket, on the burner mounting plate support (See Fig. 4). 2. Tighten 2 igniter screws by hand, then torque screws between 13 and 18 lbf-in.
PAGE 5
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS 2 1 NE W 2 1 Fig. 9 - Prestige Solo & Excellence - Removal of old PCB New connection location Fig. 11 - Prestige Solo & Excellence - Installation of new Front Cover 1.5.
PAGE 6
10 12 9 14 13 5AT Fuse 5AT Fuse PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS 1 7 2 8 5AT Fuse 3 9 4 10 11 12 5 Bk W 6 Protect bare pins with Fast-on connectors, then store connector and wiring at the rear of control box with retaining clips.
PAGE 7
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS A B Fig.
PAGE 8
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS 1.6. Configuration Changes 1.6.2 CTRLMax Setup 1.6.1 Wiring Following the printed circuit board replacement and wiring changes, the ALARM relay function is no longer available for the configurations that use it. Therefore, anything wired to the Alarm relay needs to be rewired to a different relay if required (see table below).
PAGE 9
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS 1.6.3 Alarm relay function moved to the Flex relay 5 (Flame) Boiler Settings Boiler Settings Prestige Model Solo Lockout Temp. 105°C Modbus Address 1 Pump settings Pump Settings Current Pump Config Flexible Pump Config Modified Flex. Relay 1 (CH) Preset Pump Config Flex. Relay 2 (DHW) Flexible Pump Config Flex. Relay 3 (P3) Flex. Relay 4 (ERR) Flex. Relay 5 (Flame) Flex. Relay 6 (P4) Flex.