Prestige Solo Series Installation Manual

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TABLE OF CONTENTS
CHAPTER 10 - START-UP PREPARATION ........................................................................53
10.1. Boiler System Fluid Requirements ............................................................................................. 53
10.1.1 Boiler Fluid pH Level 6.0 to 8.0 ..........................................................................................53
10.1.2 Boiler Fluid Hardness Less Than 7 Grains .........................................................................53
10.1.3 Chlorinated Water ...............................................................................................................53
10.1.4 Flush Boiler to Remove Sediment ......................................................................................53
10.1.5 Cleaning of Old Boiler/System: .........................................................................................53
10.1.6 Cleaning of New Boiler/System: .......................................................................................53
10.1.7 Check and Test Antifreeze ................................................................................................. 54
10.1.8 Use of Antifreeze in the Boiler System ............................................................................. 54
10.2. Filling the Boiler System .............................................................................................................. 54
10.3. Check Low Water Cut-Off Device ................................................................................................ 54
10.4. Check For Gas Leaks ................................................................................................................... 55
10.5. Check Thermostat Circuit ........................................................................................................... 55
10.6. Inspect Condensate Drain Assembly ......................................................................................... 55
CHAPTER 11 - START-UP PROCEDURES ......................................................................... 57
11.1. Final Checks Before Start-Up .......................................................................................................57
11.2. PRESTIGE Solo Start-Up ..............................................................................................................57
11.3. Check the PRESTIGE Solo and System .......................................................................................57
11.3.1 Check Boiler Piping. ............................................................................................................57
11.3.2 Check Vent and Combustion Air Piping.............................................................................57
11.3.3 Verify Carbon Monoxide Detector .....................................................................................57
11.3.4 Check Gas Piping ................................................................................................................ 58
11.3.5 Verify Flame Pattern and Combustion ............................................................................. 58
11.3.6 Measure Input - Natural Gas Only ......................................................................................59
11.3.7 Test High Temperature Limit ..............................................................................................59
CHAPTER 12 - OUTDOOR RESET CONTROL ................................................................... 61
12.1. Mounting the Outdoor Sensor .....................................................................................................61
12.2. Wiring the Sensor ..........................................................................................................................61
CHAPTER 13 - EXTERNAL MODULATING CONTROL .....................................................63
13.1. Wiring the Modulating Controller ................................................................................................ 63
13.2. ACVMax Programming ................................................................................................................ 63
13.3. Programming of External Modulating Control........................................................................... 63
CHAPTER 14 - CHECK-OUT PROCEDURES .....................................................................65
CHAPTER 15 - INSTALLATION RECORD ..........................................................................67