Install Instructions
Table Of Contents
- New List
- Product & Safety Informatio
- Definitions
- Qualified Installer:
- Homeowner:
- Section I - Pre-Installation Items
- 1.2 Determining Product Location
- 1.3 Boiler Replacement
- 1.4 Recommended Clearances
- 1.5 Residential Garage Installations
- 1.6 Boiler Freeze Protection Feature
- SECTION II - Combustion Air and Venting
- 2.2 Ventilation and Combustion Air Requirements - Direct Vent
- 2.3 Ventilation and Combustion Air
- Requirements - Category IV
- 2.4 Methods of Accessing Combustion
- Air Into A Space - Category IV
- 2.4.1 Indoor Combustion Ai
- Opening Size and Location
- 2.4.2 Outdoor Combustion Ai
- Opening Size and Location
- 2.4.2.1 One Permanent Opening Method
- 2.4.2.2 Two Permanent Openings Method
- 2.4.3 Combination of Indoor and
- Outdoor Combustion Air
- 2.5 Combustion Air and Vent Piping
- 2.6 Removal of an Existing Boile
- from a Common Vent System
- 2.7 Commonwealth of Massachusetts Installations Only
- SECTION III - Unit Preparation
- 3.2 Wall Mounting Installation
- 3.3 Wall Mounting Guidelines
- 3.4 Stud Walls - Installation
- 3.4.1 PRESTIGE Solo 80/110/155/175/250
- 3.4.2 PRESTIGE Solo 299/399
- 3.5 Wall Bracket Installation - Solid Walls
- 3.6 Boiler Mounting
- SECTION IV - Boiler Pipin
- 4.2 Pressure Relief Valve
- 4.3 Boiler Air Vent
- 4.4 Low Water Cutoff Device
- 4.5 Additional Limit Control
- 4.6 Backflow Preventer
- 4.7 Boiler System Piping Applications
- 4.8 Expansion Tank and Makeup Water
- 4.8.1 Diaphragm Expansion Tank
- 4.8.2 Closed-Type Expansion Tank
- 4.9 Circulator
- 4.10 Sizing Primary Piping
- 4.11 Domestic Hot Water System Piping
- 4.12 System Piping - Zone Circulators
- 4.13 System Piping - Zone Valves
- 4.14 System Piping - Through Boiler
- 4.15 System Piping - Radiant Heating
- 4.16 System Piping - Special Application
- 4.17 System Piping - Multiple Units Installation
- SECTION V - Installing Vent / Combustion Air & Condensate Dra
- 5.1 Installing Vent and Combustion Air
- 5.2 Installing Condensate Drain Assembly
- SECTION VI - Gas Pipi
- 6.1 Gas Supply Piping Connection
- 6.2 Natural Gas
- 6.2.1 Pipe Sizing
- 6.2.2 Supply Pressure Requirements
- 6.3 Propane Gas
- 6.3.1 Pipe Sizing - Propane Gas
- 6.3.2 Propane Gas Supply Pressure Requirements
- SECTION VII - Internal Wiri
- SECTION VIII - External Wirin
- 8.2 Line Voltage Connections
- 8.3 Circulator Wiring
- 8.4 Alarm Wiring
- 8.5 Low Voltage Connections
- 8.6 Thermostat Wiring
- 8.7 Outdoor Sensor Wiring
- 8.8 Domestic Hot Water Wiring
- 8.9 Additional Boiler Limits
- 8.10 External Modulation Control
- 8.11 System Sensor Wiring
- 8.12 Cascade Wiring
- 8.13 Modbus Wiring
- SECTION IX - ACVMax Operatio
- 9.2 ACVMax Menu Structure
- 9.3 Home Screen
- 9.4 Status Line Messages
- 9.5 Main Menu
- 9.6 EZ Setup
- 9.7 Heating EZ Setup
- 9.7.1 Select CH Demand
- 9.7.2 CH1 Setpoint
- 9.7.3 CH2 Setpoint
- 9.7.4 Select CH1 Reset Curve
- 9.7.5 Select CH2 Reset Curve
- 9.7.6 Set Warm Weather Shutdown Temperature
- 9.7.7 CH EZ Setup Complete
- 9.8 Domestic Hot Water EZ Setup
- 9.8.1 Select DHW Demand
- 9.8.2 Boiler DHW Setpoint
- 9.8.3 DHW Storage Setpoint
- 9.8.4 DHW Priority Timeout
- 9.9 EZ Setup Reset
- 9.10 Display EZ Setup
- 9.11 CH/DHW Operation
- 9.12 Boiler Information
- 9.12.1 Boiler Information Logging
- 9.12.2 Information Items
- 9.13 Lockout History
- 9.13.1 Lockout Details
- 9.13.2 Lockout Screen
- SECTION X - Start-Up Preparatio
- 10.1.1 Boiler Fluid pH Level 6.0 to 8.0
- 10.1.2 Boiler Fluid Hardness Less Than 7 Grains
- 10.1.3 Chlorinated Water
- 10.1.4 Flush Boiler to Remove Sediment
- 10.1.5 Cleaning of Old Boiler/System:
- 10.1.6 Cleaning of New Boiler/System:
- 10.1.7 Check and Test Antifreeze
- 10.1.8 Use of Antifreeze in the Boiler System
- 10.2 Filling the Boiler System
- 10.3 Check Low Water Cut-Off Device
- 10.4 Check For Gas Leaks
- 10.6 Inspection of Condensate Drain Assembly
- SECTION XI - Start-Up Procedure
- 11.2 PRESTIGE Solo Start-Up
- 11.3 Check the PRESTIGE Solo and System
- SECTION XII - Outdoor Reset Contro
- 12.2 Wiring the Sensor
- SECTION XIII - External Modulating Contro
- 13.2 ACVMax Adjustment
- 13.3 Programming of External Modulating Control
- SECTION XV - Installation Recor
- 16.2 Owner Maintenance
- SECTION XVII- Maintenance Procedure
- 17.2 Reported Problems
- 17.3 Check Surrounding Area
- 17.4 Inspect Burner Area
- 17.5 Check System Piping
- 17.6 Clean Condensate Drain Assembly
- 17.7 Check Ventilation Air Openings
- 17.8 Inspect Vent and Combustion Air Piping
- 17.9 Check Boiler System
- 17.10 Check Expansion Tank
- 17.11 Check Boiler Relief Valve
- 17.12 Inspection of Ignitor
- 17.13 Check Ignition Wiring and Ground Wiring
- 17.14 Check Control Wiring
- 17.15 Check Control Settings
- 17.16 Perform Start-up and Checkout Procedures
- 17.17 Check Burner Flame
- 17.18 Check Flame Signal
- 17.19 Check Combustion Levels
- 17.20 Check Flue Gas Temperature
- 17.21 Clean Heat Exchanger
- 17.22 Review With Owner
- Section XVIII Replacement Part
- TC - Section 18
- PRESTIGE Solo 175/250 Jacket Components
- PRESTIGE Solo 299/399 Jacket Components
- PRESTIGE Solo 80/110 Internal Components
- PRESTIGE Solo 155/175/250 Internal Components
- PRESTIGE Solo 399 Internal Components
- PRESTIGE Solo 80/110 Burner Components
- PRESTIGE Solo 155/175/250 Burner Components
- PRESTIGE Solo 299/399 Burner Components
- PRESTIGE Solo Display Enclosure
- PRESTIGE Solo Control Enclosure
- New List
- TC - Section 19
- New List
DHW
Low Voltage Connections
CH
L G N L G N L G N L G N L G N L G N L G N
FLAME PUMP 4 PUMP 3
D
HW PUMP
CH PUMP
POWER SUPPLY
ALARM
Zone 2
Thermostat
Zone 1
Thermostat
Outdoor Sensor
Line Voltage Connections
Reset Limit
Connections
68
Manual Auto
120V/15A
Service
FOUR ZONE SWITCHING RELAY
W
ITH OPTIONAL PRIORITY
MODE
RESET NORMAL
SLAVE
MASTER
FUSE 1 AMP
ON
OFF
ZONE 4
PRIORITY
68
68
Zone 3
Thermostat
CH2
Thermostat
S
ystem
Sensor
M
odulation
Signal
CH2
Thermosta
t
CH1
Thermostat
O
utdoor
Sensor
DHW
Sensor or
A
quastat
Modbus
DHW Sensor
ZONE4ZONE3ZONE2ZONE1
PLUG IN CARDS
1234
E
XPANSION
INPUT
POWER
120 VOLT CIRCULA TORS
ZONE4ZONE3ZONE2ZONE1
ZRZC
X X
END
SWITCH
120 VAC
INPUT
(H & N)
37
8.0 External Wiring
664A0100 - Rev. A
Fig. 24: Multiple Zone Field Wiring using Zone Circulators & Zone Relay Panel