Install Instructions
Table Of Contents
- New List
- Product & Safety Informatio
- Definitions
- Qualified Installer:
- Homeowner:
- Section I - Pre-Installation Items
- 1.2 Determining Product Location
- 1.3 Boiler Replacement
- 1.4 Recommended Clearances
- 1.5 Residential Garage Installations
- 1.6 Boiler Freeze Protection Feature
- SECTION II - Combustion Air and Venting
- 2.2 Ventilation and Combustion Air Requirements - Direct Vent
- 2.3 Ventilation and Combustion Air
- Requirements - Category IV
- 2.4 Methods of Accessing Combustion
- Air Into A Space - Category IV
- 2.4.1 Indoor Combustion Ai
- Opening Size and Location
- 2.4.2 Outdoor Combustion Ai
- Opening Size and Location
- 2.4.2.1 One Permanent Opening Method
- 2.4.2.2 Two Permanent Openings Method
- 2.4.3 Combination of Indoor and
- Outdoor Combustion Air
- 2.5 Combustion Air and Vent Piping
- 2.6 Removal of an Existing Boile
- from a Common Vent System
- 2.7 Commonwealth of Massachusetts Installations Only
- SECTION III - Unit Preparation
- 3.2 Wall Mounting Installation
- 3.3 Wall Mounting Guidelines
- 3.4 Stud Walls - Installation
- 3.4.1 PRESTIGE Solo 80/110/155/175/250
- 3.4.2 PRESTIGE Solo 299/399
- 3.5 Wall Bracket Installation - Solid Walls
- 3.6 Boiler Mounting
- SECTION IV - Boiler Pipin
- 4.2 Pressure Relief Valve
- 4.3 Boiler Air Vent
- 4.4 Low Water Cutoff Device
- 4.5 Additional Limit Control
- 4.6 Backflow Preventer
- 4.7 Boiler System Piping Applications
- 4.8 Expansion Tank and Makeup Water
- 4.8.1 Diaphragm Expansion Tank
- 4.8.2 Closed-Type Expansion Tank
- 4.9 Circulator
- 4.10 Sizing Primary Piping
- 4.11 Domestic Hot Water System Piping
- 4.12 System Piping - Zone Circulators
- 4.13 System Piping - Zone Valves
- 4.14 System Piping - Through Boiler
- 4.15 System Piping - Radiant Heating
- 4.16 System Piping - Special Application
- 4.17 System Piping - Multiple Units Installation
- SECTION V - Installing Vent / Combustion Air & Condensate Dra
- 5.1 Installing Vent and Combustion Air
- 5.2 Installing Condensate Drain Assembly
- SECTION VI - Gas Pipi
- 6.1 Gas Supply Piping Connection
- 6.2 Natural Gas
- 6.2.1 Pipe Sizing
- 6.2.2 Supply Pressure Requirements
- 6.3 Propane Gas
- 6.3.1 Pipe Sizing - Propane Gas
- 6.3.2 Propane Gas Supply Pressure Requirements
- SECTION VII - Internal Wiri
- SECTION VIII - External Wirin
- 8.2 Line Voltage Connections
- 8.3 Circulator Wiring
- 8.4 Alarm Wiring
- 8.5 Low Voltage Connections
- 8.6 Thermostat Wiring
- 8.7 Outdoor Sensor Wiring
- 8.8 Domestic Hot Water Wiring
- 8.9 Additional Boiler Limits
- 8.10 External Modulation Control
- 8.11 System Sensor Wiring
- 8.12 Cascade Wiring
- 8.13 Modbus Wiring
- SECTION IX - ACVMax Operatio
- 9.2 ACVMax Menu Structure
- 9.3 Home Screen
- 9.4 Status Line Messages
- 9.5 Main Menu
- 9.6 EZ Setup
- 9.7 Heating EZ Setup
- 9.7.1 Select CH Demand
- 9.7.2 CH1 Setpoint
- 9.7.3 CH2 Setpoint
- 9.7.4 Select CH1 Reset Curve
- 9.7.5 Select CH2 Reset Curve
- 9.7.6 Set Warm Weather Shutdown Temperature
- 9.7.7 CH EZ Setup Complete
- 9.8 Domestic Hot Water EZ Setup
- 9.8.1 Select DHW Demand
- 9.8.2 Boiler DHW Setpoint
- 9.8.3 DHW Storage Setpoint
- 9.8.4 DHW Priority Timeout
- 9.9 EZ Setup Reset
- 9.10 Display EZ Setup
- 9.11 CH/DHW Operation
- 9.12 Boiler Information
- 9.12.1 Boiler Information Logging
- 9.12.2 Information Items
- 9.13 Lockout History
- 9.13.1 Lockout Details
- 9.13.2 Lockout Screen
- SECTION X - Start-Up Preparatio
- 10.1.1 Boiler Fluid pH Level 6.0 to 8.0
- 10.1.2 Boiler Fluid Hardness Less Than 7 Grains
- 10.1.3 Chlorinated Water
- 10.1.4 Flush Boiler to Remove Sediment
- 10.1.5 Cleaning of Old Boiler/System:
- 10.1.6 Cleaning of New Boiler/System:
- 10.1.7 Check and Test Antifreeze
- 10.1.8 Use of Antifreeze in the Boiler System
- 10.2 Filling the Boiler System
- 10.3 Check Low Water Cut-Off Device
- 10.4 Check For Gas Leaks
- 10.6 Inspection of Condensate Drain Assembly
- SECTION XI - Start-Up Procedure
- 11.2 PRESTIGE Solo Start-Up
- 11.3 Check the PRESTIGE Solo and System
- SECTION XII - Outdoor Reset Contro
- 12.2 Wiring the Sensor
- SECTION XIII - External Modulating Contro
- 13.2 ACVMax Adjustment
- 13.3 Programming of External Modulating Control
- SECTION XV - Installation Recor
- 16.2 Owner Maintenance
- SECTION XVII- Maintenance Procedure
- 17.2 Reported Problems
- 17.3 Check Surrounding Area
- 17.4 Inspect Burner Area
- 17.5 Check System Piping
- 17.6 Clean Condensate Drain Assembly
- 17.7 Check Ventilation Air Openings
- 17.8 Inspect Vent and Combustion Air Piping
- 17.9 Check Boiler System
- 17.10 Check Expansion Tank
- 17.11 Check Boiler Relief Valve
- 17.12 Inspection of Ignitor
- 17.13 Check Ignition Wiring and Ground Wiring
- 17.14 Check Control Wiring
- 17.15 Check Control Settings
- 17.16 Perform Start-up and Checkout Procedures
- 17.17 Check Burner Flame
- 17.18 Check Flame Signal
- 17.19 Check Combustion Levels
- 17.20 Check Flue Gas Temperature
- 17.21 Clean Heat Exchanger
- 17.22 Review With Owner
- Section XVIII Replacement Part
- TC - Section 18
- PRESTIGE Solo 175/250 Jacket Components
- PRESTIGE Solo 299/399 Jacket Components
- PRESTIGE Solo 80/110 Internal Components
- PRESTIGE Solo 155/175/250 Internal Components
- PRESTIGE Solo 399 Internal Components
- PRESTIGE Solo 80/110 Burner Components
- PRESTIGE Solo 155/175/250 Burner Components
- PRESTIGE Solo 299/399 Burner Components
- PRESTIGE Solo Display Enclosure
- PRESTIGE Solo Control Enclosure
- New List
- TC - Section 19
- New List
30
7.0 Internal Wiring
SECTION VII - INTERNAL
WIRING
ELECTRICAL SHOCK HAZARD. For
your safety, disconnect electrical power
supply to the unit before servicing or
making any electrical connections to
avoid possible electric shock hazard.
Failure to do so can cause severe person-
al injury or death.
Prior to servicing, label all wires before
disconnecting. Wiring errors can cause
improper and dangerous operation.
Verify proper wiring and operation after
servicing.
7.1 General Requirements
- Wiring must be N.E.C Class 1.
- If original wiring as supplied with the unit
must be replaced, use only Type T 194ºF
[90ºC] wire or equivalent as a minimum.
- The PRESTIGE must be electrically
grounded as required by National
Electrical Code ANSI/NFPA 70 - latest edi-
tion and / or the Canadian Electrical Code
Part 1, CSA C22.1, Electrical Code.
7.2 Fuse Locations
The ACVMax control module contains 3 inter-
nal replaceable 5A fuses as shown in Figure
19.
The top two fuses protect the PRESTIGE as
well as the CH, DHW, and Flame outputs.
The bottom fuse protects the P3, P4, and Alarm
outputs.
Spare fuses are located on the back of the con-
trol module enclosure.
CAUTION
WARNING
Location
of Fuses
Fig. 19: ACVMax Control Module Fuse Location