Install Instructions
Table Of Contents
- New List
- Product & Safety Informatio
- Definitions
- Qualified Installer:
- Homeowner:
- Section I - Pre-Installation Items
- 1.2 Determining Product Location
- 1.3 Boiler Replacement
- 1.4 Recommended Clearances
- 1.5 Residential Garage Installations
- 1.6 Boiler Freeze Protection Feature
- SECTION II - Combustion Air and Venting
- 2.2 Ventilation and Combustion Air Requirements - Direct Vent
- 2.3 Ventilation and Combustion Air
- Requirements - Category IV
- 2.4 Methods of Accessing Combustion
- Air Into A Space - Category IV
- 2.4.1 Indoor Combustion Ai
- Opening Size and Location
- 2.4.2 Outdoor Combustion Ai
- Opening Size and Location
- 2.4.2.1 One Permanent Opening Method
- 2.4.2.2 Two Permanent Openings Method
- 2.4.3 Combination of Indoor and
- Outdoor Combustion Air
- 2.5 Combustion Air and Vent Piping
- 2.6 Removal of an Existing Boile
- from a Common Vent System
- 2.7 Commonwealth of Massachusetts Installations Only
- SECTION III - Unit Preparation
- 3.2 Wall Mounting Installation
- 3.3 Wall Mounting Guidelines
- 3.4 Stud Walls - Installation
- 3.4.1 PRESTIGE Solo 80/110/155/175/250
- 3.4.2 PRESTIGE Solo 299/399
- 3.5 Wall Bracket Installation - Solid Walls
- 3.6 Boiler Mounting
- SECTION IV - Boiler Pipin
- 4.2 Pressure Relief Valve
- 4.3 Boiler Air Vent
- 4.4 Low Water Cutoff Device
- 4.5 Additional Limit Control
- 4.6 Backflow Preventer
- 4.7 Boiler System Piping Applications
- 4.8 Expansion Tank and Makeup Water
- 4.8.1 Diaphragm Expansion Tank
- 4.8.2 Closed-Type Expansion Tank
- 4.9 Circulator
- 4.10 Sizing Primary Piping
- 4.11 Domestic Hot Water System Piping
- 4.12 System Piping - Zone Circulators
- 4.13 System Piping - Zone Valves
- 4.14 System Piping - Through Boiler
- 4.15 System Piping - Radiant Heating
- 4.16 System Piping - Special Application
- 4.17 System Piping - Multiple Units Installation
- SECTION V - Installing Vent / Combustion Air & Condensate Dra
- 5.1 Installing Vent and Combustion Air
- 5.2 Installing Condensate Drain Assembly
- SECTION VI - Gas Pipi
- 6.1 Gas Supply Piping Connection
- 6.2 Natural Gas
- 6.2.1 Pipe Sizing
- 6.2.2 Supply Pressure Requirements
- 6.3 Propane Gas
- 6.3.1 Pipe Sizing - Propane Gas
- 6.3.2 Propane Gas Supply Pressure Requirements
- SECTION VII - Internal Wiri
- SECTION VIII - External Wirin
- 8.2 Line Voltage Connections
- 8.3 Circulator Wiring
- 8.4 Alarm Wiring
- 8.5 Low Voltage Connections
- 8.6 Thermostat Wiring
- 8.7 Outdoor Sensor Wiring
- 8.8 Domestic Hot Water Wiring
- 8.9 Additional Boiler Limits
- 8.10 External Modulation Control
- 8.11 System Sensor Wiring
- 8.12 Cascade Wiring
- 8.13 Modbus Wiring
- SECTION IX - ACVMax Operatio
- 9.2 ACVMax Menu Structure
- 9.3 Home Screen
- 9.4 Status Line Messages
- 9.5 Main Menu
- 9.6 EZ Setup
- 9.7 Heating EZ Setup
- 9.7.1 Select CH Demand
- 9.7.2 CH1 Setpoint
- 9.7.3 CH2 Setpoint
- 9.7.4 Select CH1 Reset Curve
- 9.7.5 Select CH2 Reset Curve
- 9.7.6 Set Warm Weather Shutdown Temperature
- 9.7.7 CH EZ Setup Complete
- 9.8 Domestic Hot Water EZ Setup
- 9.8.1 Select DHW Demand
- 9.8.2 Boiler DHW Setpoint
- 9.8.3 DHW Storage Setpoint
- 9.8.4 DHW Priority Timeout
- 9.9 EZ Setup Reset
- 9.10 Display EZ Setup
- 9.11 CH/DHW Operation
- 9.12 Boiler Information
- 9.12.1 Boiler Information Logging
- 9.12.2 Information Items
- 9.13 Lockout History
- 9.13.1 Lockout Details
- 9.13.2 Lockout Screen
- SECTION X - Start-Up Preparatio
- 10.1.1 Boiler Fluid pH Level 6.0 to 8.0
- 10.1.2 Boiler Fluid Hardness Less Than 7 Grains
- 10.1.3 Chlorinated Water
- 10.1.4 Flush Boiler to Remove Sediment
- 10.1.5 Cleaning of Old Boiler/System:
- 10.1.6 Cleaning of New Boiler/System:
- 10.1.7 Check and Test Antifreeze
- 10.1.8 Use of Antifreeze in the Boiler System
- 10.2 Filling the Boiler System
- 10.3 Check Low Water Cut-Off Device
- 10.4 Check For Gas Leaks
- 10.6 Inspection of Condensate Drain Assembly
- SECTION XI - Start-Up Procedure
- 11.2 PRESTIGE Solo Start-Up
- 11.3 Check the PRESTIGE Solo and System
- SECTION XII - Outdoor Reset Contro
- 12.2 Wiring the Sensor
- SECTION XIII - External Modulating Contro
- 13.2 ACVMax Adjustment
- 13.3 Programming of External Modulating Control
- SECTION XV - Installation Recor
- 16.2 Owner Maintenance
- SECTION XVII- Maintenance Procedure
- 17.2 Reported Problems
- 17.3 Check Surrounding Area
- 17.4 Inspect Burner Area
- 17.5 Check System Piping
- 17.6 Clean Condensate Drain Assembly
- 17.7 Check Ventilation Air Openings
- 17.8 Inspect Vent and Combustion Air Piping
- 17.9 Check Boiler System
- 17.10 Check Expansion Tank
- 17.11 Check Boiler Relief Valve
- 17.12 Inspection of Ignitor
- 17.13 Check Ignition Wiring and Ground Wiring
- 17.14 Check Control Wiring
- 17.15 Check Control Settings
- 17.16 Perform Start-up and Checkout Procedures
- 17.17 Check Burner Flame
- 17.18 Check Flame Signal
- 17.19 Check Combustion Levels
- 17.20 Check Flue Gas Temperature
- 17.21 Clean Heat Exchanger
- 17.22 Review With Owner
- Section XVIII Replacement Part
- TC - Section 18
- PRESTIGE Solo 175/250 Jacket Components
- PRESTIGE Solo 299/399 Jacket Components
- PRESTIGE Solo 80/110 Internal Components
- PRESTIGE Solo 155/175/250 Internal Components
- PRESTIGE Solo 399 Internal Components
- PRESTIGE Solo 80/110 Burner Components
- PRESTIGE Solo 155/175/250 Burner Components
- PRESTIGE Solo 299/399 Burner Components
- PRESTIGE Solo Display Enclosure
- PRESTIGE Solo Control Enclosure
- New List
- TC - Section 19
- New List
4.0 Boiler Piping
SECTION IV - BOILER PIPING
4.1 General Piping Requirements
- All plumbing must meet or exceed all local,
state and national plumbing codes.
- Support all piping using hangers. DO NOT
support piping by the unit or its components.
- Use isolation valves to isolate system com-
ponents.
- Install unions for easy removal of the
PRESTIGE Solo from the system piping.
Use a two wrench method when tighten-
ing piping onto the boiler connections.
Use one wrench to prevent the boiler
piping from turning / twisting. Failure
to support the boiler piping and connec-
tions in this manner could cause damage
to the boiler and its components.
4.2 Pressure Relief Valve
1. The PRESTIGE Solo is supplied with a 30
psi pressure relief valve and must be piped
using the PRV connection as shown in Fig.
5 page 15.
2. To avoid potential water damage to the sur-
rounding area or potential scalding hazard
due to the operation of the relief valve, the
discharge piping:
- Must be connected to the discharge out-
let of the relief valve and directed to a
safe place of disposal.
- Length should be as short and direct as
possible. The size of the discharge line
should not be reduced, maintain the
same size as the outlet of the relief valve.
- Should be directed downward towards
the floor at all times. The piping should
terminate at least 6 inches [153 mm]
above any drain connection to allow
clear visibility of the discharge.
- Should terminate with a plain end, not
with a threaded end. The material of
the piping should have a serviceable
temperature rating of 250ºF or greater.
- Should not be subject to conditions
where freezing could occur.
- Should not contain any shut-off valves
or obstructions. No shut-off valve
should be piped between the boiler and
relief valve.
Failure to comply with the guidelines on
installing the pressure relief valve and
discharge piping can result in personal
injury, death or substantial property
damage.
4.3 Boiler Air Vent
This boiler is supplied with a special
automatic air vent that will provide reli-
able operation in purging air from the
boiler. The hygroscopic cap supplied
with the automatic air vent MUST
remain tight at all times on the air vent
body. The hygroscopic cap has a mem-
brane which expands upon contact with
water and seals the air vent until the
membrane dries up due to new air form-
ing in the air vent.
1. Make sure to fully tighten the cap on the air
vent on initial installation.
2. Never loosen the hygroscopic cap to allow
air to escape the air vent. Air will exit with
the cap fully tightened in place.
3. If the hygroscopic cap is not fully tight-
ened, water may leak from the cap. Simply
tighten the cap securely.
WARNING
WARNING
NOTICE
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