Install Instructions
Table Of Contents
- New List
- Product & Safety Informatio
- Definitions
- Qualified Installer:
- Homeowner:
- Section I - Pre-Installation Items
- 1.2 Determining Product Location
- 1.3 Boiler Replacement
- 1.4 Recommended Clearances
- 1.5 Residential Garage Installations
- 1.6 Boiler Freeze Protection Feature
- SECTION II - Combustion Air and Venting
- 2.2 Ventilation and Combustion Air Requirements - Direct Vent
- 2.3 Ventilation and Combustion Air
- Requirements - Category IV
- 2.4 Methods of Accessing Combustion
- Air Into A Space - Category IV
- 2.4.1 Indoor Combustion Ai
- Opening Size and Location
- 2.4.2 Outdoor Combustion Ai
- Opening Size and Location
- 2.4.2.1 One Permanent Opening Method
- 2.4.2.2 Two Permanent Openings Method
- 2.4.3 Combination of Indoor and
- Outdoor Combustion Air
- 2.5 Combustion Air and Vent Piping
- 2.6 Removal of an Existing Boile
- from a Common Vent System
- 2.7 Commonwealth of Massachusetts Installations Only
- SECTION III - Unit Preparation
- 3.2 Wall Mounting Installation
- 3.3 Wall Mounting Guidelines
- 3.4 Stud Walls - Installation
- 3.4.1 PRESTIGE Solo 80/110/155/175/250
- 3.4.2 PRESTIGE Solo 299/399
- 3.5 Wall Bracket Installation - Solid Walls
- 3.6 Boiler Mounting
- SECTION IV - Boiler Pipin
- 4.2 Pressure Relief Valve
- 4.3 Boiler Air Vent
- 4.4 Low Water Cutoff Device
- 4.5 Additional Limit Control
- 4.6 Backflow Preventer
- 4.7 Boiler System Piping Applications
- 4.8 Expansion Tank and Makeup Water
- 4.8.1 Diaphragm Expansion Tank
- 4.8.2 Closed-Type Expansion Tank
- 4.9 Circulator
- 4.10 Sizing Primary Piping
- 4.11 Domestic Hot Water System Piping
- 4.12 System Piping - Zone Circulators
- 4.13 System Piping - Zone Valves
- 4.14 System Piping - Through Boiler
- 4.15 System Piping - Radiant Heating
- 4.16 System Piping - Special Application
- 4.17 System Piping - Multiple Units Installation
- SECTION V - Installing Vent / Combustion Air & Condensate Dra
- 5.1 Installing Vent and Combustion Air
- 5.2 Installing Condensate Drain Assembly
- SECTION VI - Gas Pipi
- 6.1 Gas Supply Piping Connection
- 6.2 Natural Gas
- 6.2.1 Pipe Sizing
- 6.2.2 Supply Pressure Requirements
- 6.3 Propane Gas
- 6.3.1 Pipe Sizing - Propane Gas
- 6.3.2 Propane Gas Supply Pressure Requirements
- SECTION VII - Internal Wiri
- SECTION VIII - External Wirin
- 8.2 Line Voltage Connections
- 8.3 Circulator Wiring
- 8.4 Alarm Wiring
- 8.5 Low Voltage Connections
- 8.6 Thermostat Wiring
- 8.7 Outdoor Sensor Wiring
- 8.8 Domestic Hot Water Wiring
- 8.9 Additional Boiler Limits
- 8.10 External Modulation Control
- 8.11 System Sensor Wiring
- 8.12 Cascade Wiring
- 8.13 Modbus Wiring
- SECTION IX - ACVMax Operatio
- 9.2 ACVMax Menu Structure
- 9.3 Home Screen
- 9.4 Status Line Messages
- 9.5 Main Menu
- 9.6 EZ Setup
- 9.7 Heating EZ Setup
- 9.7.1 Select CH Demand
- 9.7.2 CH1 Setpoint
- 9.7.3 CH2 Setpoint
- 9.7.4 Select CH1 Reset Curve
- 9.7.5 Select CH2 Reset Curve
- 9.7.6 Set Warm Weather Shutdown Temperature
- 9.7.7 CH EZ Setup Complete
- 9.8 Domestic Hot Water EZ Setup
- 9.8.1 Select DHW Demand
- 9.8.2 Boiler DHW Setpoint
- 9.8.3 DHW Storage Setpoint
- 9.8.4 DHW Priority Timeout
- 9.9 EZ Setup Reset
- 9.10 Display EZ Setup
- 9.11 CH/DHW Operation
- 9.12 Boiler Information
- 9.12.1 Boiler Information Logging
- 9.12.2 Information Items
- 9.13 Lockout History
- 9.13.1 Lockout Details
- 9.13.2 Lockout Screen
- SECTION X - Start-Up Preparatio
- 10.1.1 Boiler Fluid pH Level 6.0 to 8.0
- 10.1.2 Boiler Fluid Hardness Less Than 7 Grains
- 10.1.3 Chlorinated Water
- 10.1.4 Flush Boiler to Remove Sediment
- 10.1.5 Cleaning of Old Boiler/System:
- 10.1.6 Cleaning of New Boiler/System:
- 10.1.7 Check and Test Antifreeze
- 10.1.8 Use of Antifreeze in the Boiler System
- 10.2 Filling the Boiler System
- 10.3 Check Low Water Cut-Off Device
- 10.4 Check For Gas Leaks
- 10.6 Inspection of Condensate Drain Assembly
- SECTION XI - Start-Up Procedure
- 11.2 PRESTIGE Solo Start-Up
- 11.3 Check the PRESTIGE Solo and System
- SECTION XII - Outdoor Reset Contro
- 12.2 Wiring the Sensor
- SECTION XIII - External Modulating Contro
- 13.2 ACVMax Adjustment
- 13.3 Programming of External Modulating Control
- SECTION XV - Installation Recor
- 16.2 Owner Maintenance
- SECTION XVII- Maintenance Procedure
- 17.2 Reported Problems
- 17.3 Check Surrounding Area
- 17.4 Inspect Burner Area
- 17.5 Check System Piping
- 17.6 Clean Condensate Drain Assembly
- 17.7 Check Ventilation Air Openings
- 17.8 Inspect Vent and Combustion Air Piping
- 17.9 Check Boiler System
- 17.10 Check Expansion Tank
- 17.11 Check Boiler Relief Valve
- 17.12 Inspection of Ignitor
- 17.13 Check Ignition Wiring and Ground Wiring
- 17.14 Check Control Wiring
- 17.15 Check Control Settings
- 17.16 Perform Start-up and Checkout Procedures
- 17.17 Check Burner Flame
- 17.18 Check Flame Signal
- 17.19 Check Combustion Levels
- 17.20 Check Flue Gas Temperature
- 17.21 Clean Heat Exchanger
- 17.22 Review With Owner
- Section XVIII Replacement Part
- TC - Section 18
- PRESTIGE Solo 175/250 Jacket Components
- PRESTIGE Solo 299/399 Jacket Components
- PRESTIGE Solo 80/110 Internal Components
- PRESTIGE Solo 155/175/250 Internal Components
- PRESTIGE Solo 399 Internal Components
- PRESTIGE Solo 80/110 Burner Components
- PRESTIGE Solo 155/175/250 Burner Components
- PRESTIGE Solo 299/399 Burner Components
- PRESTIGE Solo Display Enclosure
- PRESTIGE Solo Control Enclosure
- New List
- TC - Section 19
- New List
9
2.0 Combustion Air Venting
2.4.3 Combination of Indoor and
Outdoor Combustion Air
Indoor Openings: Where used, openings con-
necting the interior spaces shall comply with
the Indoor Combustion Air section on page 7.
Outdoor Opening(s) Location. Outdoor open-
ing(s) shall be located in accordance with the
Outdoor Combustion Air section.
Outdoor Opening(s) Size. Outdoor opening(s) shall
be calculated in accordance with the following:
- The ratio of the interior spaces shall be
the available volume of all communi-
cating spaces divided by the required
volume.
- The outdoor size reduction factor shall
be 1 minus the ratio of interior spaces.
- The minimum size of outdoor open-
ing(s) calculated in accordance with the
above outdoor air section multiplied by
the reduction factor. The minimum
dimension of air openings shall not be
less than 3 in.
Do not install the PRESTIGE Solo into a
common vent with other gas or oil appli-
ances. This may cause flue gas spillage or
appliance malfunction, resulting in possi-
ble severe personal injury, death or sub-
stantial property damage.
2.5 Combustion Air and Vent Piping
The PRESTIGE Solo requires a Category IV
venting system, which is designed for pressur-
ized venting and condensate.
The PRESTIGE Solo is certified per ANSI
Z21.13 as a Category IV or Direct Vent (sealed
combustion) appliance. A Category IV appli-
ance utilizes uncontaminated indoor or outdoor
air (surrounding the appliance) for combustion.
A Direct Vent appliance utilizes uncontaminat-
ed outdoor air (piped directly to the appliance)
for combustion.
In order to reduce the potential risks
associated with indoor contaminates
(listed on page 5), flammable vapors
and tight housing construction (little or
no infiltration air), it is recommended
to pipe uncontaminated combustion air
directly from the outdoors to the appli-
ance. This practice also promotes higher
system efficiency by reducing heated
indoor air from being exhausted from
the house and replaced by cold infiltra-
tion air into the house.
Install combustion air and vent pipe as
detailed in the PRESTIGE Solo Vent
Supplement included in the boiler
installation envelope. Refer to optional
vent kit instructions for additional vent
installation instructions.
Verify installed combustion air and vent
piping are sealed gas tight and meet all
provided instructions and applicable
codes, failure to comply will result in
severe personal injury of death.
NOTICE
BEST PRACTICE
DANGER
DANGER