Instinct Installation Manual

TABLE OF CONTENTS
vii
11.1. Final Checks Before Start-Up .................................................................................... 63
11.2. INSTINCT Start-Up ................................................................................................... 63
11.3. Check the INSTINCT and System ......................................................................................63
11.3.1 Check Boiler Piping....................................................................................... 63
11.3.2 Check Vent and Combustion Air Piping ................................................................... 63
11.3.3 Check Gas Piping ......................................................................................... 63
11.3.4 Verify Flame Pattern and Combustion ..................................................................... 65
11.3.5 Measure Input - Natural Gas Only ................................................................... 66
11.3.6 Test High Temperature Limit ......................................................................... 66
CHAPTER 12 - OUTDOOR RESET CONTROL ............................................................. 67
12.1. Mounting the Outdoor Sensor ............................................................................................67
12.2. Wiring the Sensor .............................................................................................................. 67
CHAPTER 13 - EXTERNAL MODULATING CONTROL ................................................ 69
13.1. Wiring the Modulating Controller ............................................................................... 69
13.2. CTRLMax Programming ................................................................................................... 69
13.3. Programming of External Modulating Control .................................................................... 69
CHAPTER 14 - CHECK-OUT PROCEDURES ............................................................... 71
CHAPTER 15 - INSTALLATION RECORD .................................................................. 73
CHAPTER 16 - MAINTENANCE SCHEDULES ............................................................ 75
16.1. Service Technician ............................................................................................................ 75
16.2. Owner Maintenance .......................................................................................................... 75
CHAPTER 17 - MAINTENANCE PROCEDURES ......................................................... 77
17.1. Service Technician Maintenance Procedures .......................................................................... 77
17.2. Reported Problems ........................................................................................................... 77
17.3. Check Surrounding Area ................................................................................................... 77
17.4. Inspect Burner Area ........................................................................................................... 77
17.5. Check System Piping ........................................................................................................ 77
17.6. Clean Condensate Drain Assembly ................................................................................... 77
17.7. Check Ventilation Air Openings ......................................................................................... 78
17.8. Inspect Vent and Combustion Air Piping ............................................................................ 78
17.9. Check Boiler System ......................................................................................................... 78
17.10. Check Expansion Tank ...................................................................................................... 78
17.11. Check Boiler Relief Valve .................................................................................................. 78
17.12. Inspection of Ignitor .................................................................................................. 78
17.13. Check Ignition Cable and Ground Wiring ........................................................................... 79
17.14. Check Control Wiring ......................................................................................................... 79