Instinct Installation Manual

TABLE OF CONTENTS
iii
PRODUCT AND SAFETY INFORMATION .................................................................. XI
CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS.................................................. 1
1.1. INSTINCT boilers - Code Compliance ....................................................................................... 1
1.1.1 Code Restrictions ................................................................................................... 1
1.1.2 Operating Restrictions ............................................................................................ 1
1.2. Determining Product Location .............................................................................................. 2
1.3. Boiler Freeze Protection Feature .........................................................................................2
1.4. Boiler Replacement .............................................................................................................2
1.5. Recommended Clearances .................................................................................................3
1.6. Residential Garage Installations ..........................................................................................3
CHAPTER 2 - COMBUSTION AIR & VENTING ............................................................ 5
2.1. Combustion Air Contamination ............................................................................................ 5
2.2. Ventilation and Combustion Air Requirements - Direct Vent ................................................. 6
2.3. Ventilation and Combustion Air Requirements - Category IV ................................................ 6
2.4. Methods of Accessing Combustion Air Into A Space - Category IV ............................................ 7
2.4.1. Indoor Combustion Air ................................................................................... 7
2.4.2. Outdoor Combustion Air ................................................................................. 7
2.4.3 Combination of Indoor and Outdoor Combustion Air .................................................. 8
2.5. Combustion Air and Vent Piping...........................................................................................8
2.6. Removal of an Existing Boiler from a Common Vent System ..................................................... 9
2.7. Carbon Monoxide Detector Installation ..............................................................................10
2.8. Commonwealth of Massachusetts Installation Requirements .................................................. 10
2.8.1 Installation of Carbon Monoxide Detectors .............................................................. 10
2.8.2 Approved Carbon Monoxide Detectors .................................................................... 10
2.8.3 Signage ................................................................................................................... 11
2.8.4 Inspection ............................................................................................................... 11
2.8.5 Manufacturer Requirements - Gas Equipment Venting System Provided ..................... 11
2.8.6 Manufacturer Requirements - Gas Equipment Venting System Not Provided ............... 11
CHAPTER 3 - UNIT PREPARATIONS ........................................................................ 13
3.1. Handling Instructions .............................................................................................................. 13
3.2. Wall Mounting Installation .................................................................................................. 13
3.3. Accessories ............................................................................................................................ 13
3.4. Wall Mounting Guidelines ....................................................................................................... 14
3.5. Stud Walls - Installation ......................................................................................................14
3.6. Wall Bracket Installation - Solid Walls .................................................................................14
3.7. Boiler Mounting..................................................................................................................14
3.8. Front Panel Removal .............................................................................................................. 14