User’s Information Manual CHALLENGER COMBI CC105, CC125, CC125H WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. WARNING To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual. FOR YOUR SAFETY • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Table of Contents Section I: Product & Safety Information ...............................................................................................................................1 1.1 Definitions ..................................................................................................................................................................1 1.2 Safety Information .......................................................................................................................
1. Product & Safety Information Section I: Product & Safety Information 1.1 Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. DANGER Indicates the presence of a hazardous situation which, if ignored, will result in substantial property damage, serious injury, or death.
1. Product & Safety Information DANGER WARNING HOT WATER CAN SCALD! Water temperature over 125°F [52°C] can cause severe burns instantly or death from scalds. • Children, disabled and elderly are at highest risk of being scalded. - Never leave them unattended in or near shower, bathtub or sink. - Never allow small children to use a hot water faucet or draw their own bath.
1. Product & Safety Information WARNING Failure to adhere to the guidelines on this page can result in substantial property damage, serious injury or death 1.5 Service and Maintenance • To avoid electric shock, disconnect electrical supply before performing service or maintenance.
2. Combustion Air - Prevention of Contamination Section II: Combustion Air - Prevention of Contamination 2.1 Combustion Air Contamination WARNING If the CHALLENGER combustion air inlet is located in any area likely to cause or contain contamination, or if products which could contaminate the air cannot be removed, the combustion air must be repiped and terminated to another location.
3. Maintenance Schedule Section III: Maintenance Schedule 3.1 Service Technician At least on an annual basis the following maintenance should be performed by a qualified service technician. 3.1.1 General 1. Attend to any reported problems. 2. Inspect the interior of the appliance jacket area; clean and vacuum if necessary. 3. Clean the condensate drain assembly and fill with fresh water. 4. Check for leaks: water, gas, flue and condensate. 5.
4. Maintenance Procedures Section IV: Maintenance Procedures WARNING The CHALLENGER must be inspected and serviced annually, preferably at the start of the heating season, by a qualified service technician. In additioal, the maintenance and care of the appliance as outlined in Section III and further explained in Section IV must be performed to assure maximum efficiency and reliability of the appliance.
4. Maintenance Procedures 2. While the appliance is operating, check the discharge end of the condensate drain tubing. Ensure no flue gas is leaking from the condensate drain tubing by holding your fingers near the opening. 3. If you notice flue gas leaking from the opening, this indicates a dry condensate trap assembly. Contact a qualified service technician to inspect the appliance and condensate line and refill the condensate trap if problem persists regularly. 4.
5. Operating Instructions Section V: Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion can result causing substatial prop- WARNING erty damage, serious injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. B. BEFORE OPERATING, smell all around the appliance area for gas.
6. Appliance Control Display Section VI: Appliance Control Display Read-Out 1. On/Off (Lit when on) 2. CH operation or setting maximum CH temperature 3. DHW operation or setting DHW temperature 4. Main display with temperature or water pressure or fault code 5. Temperature ºF or pressure psi 6. Temperature ºC or pressure bar 7. DHW eco function 8. DHW minimum temperature function on 9. Operating display 10. Flashes to indicate fault A. On/Off B. Parameter C. Decrease D. Increase E. Units U.S.
6. Appliance Control Display Function Main Display Operating Display Press OFF button will be lit when appliance is ON.
6. Appliance Control Display 6.4 Setting the Appliance Parameters 1. Press the “ ” button at the display panel for approximately 2 to 3 seconds until main display begins to flash. 2. Press the “ ” button repeatedly to scroll through the list of parameters. The operating display will show the parameter number and the main display will show the parameter setting. 3. To modify a parameter, press the “ ” or “ ” buttons. 4. Press the “ changed. ” button to advance to the next parameter to be 5.
6. Appliance Control Display 6.5 Error Mode If a boiler fault occurs, the CHALLENGER enters a hard lockout condition which requires a manual reset by pressing the reset button. A hard lock is indicated by a flashing [E] on the operating display as well as a flashing LED above the reset button. The error code is shown on the main display. The error must be corrected before the control will reset.
6. Appliance Control Display 6.7 Error Codes 6.8 Warning Codes Red LED above the reset button will flash. Correct condition first, then press the reset button. In situations where the boiler takes a preventative action without going into a hard lockout, a warning code flashes in the main display. The warning code will alternate with the normally displayed value. The cause of the warning code should be investigated and corrected immediately to return the boiler to full functionality.
7. Replacement Parts Section VII: Replacement Parts WARNING Replacement parts must be purchased through a local ACV - Triangle Tube distributor. When ordering parts please provide the model number and description and/or part number of replacement part. Use only genuine ACV - Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and improper operation of appliance. Contact ACV - Triangle Tube at 856-228-8881 or www.triangletube.
7. Replacement Parts 7.2 Front Door 3 Fig.
7. Replacement Parts 7.3 Vent Components 1 2 2 3 3 2 3 4 3 Fig.
7. Replacement Parts 7.4 Heat Exchanger Components 2 1 12 3 4 8 4 7 6 9 11 5 10 Fig.
7. Replacement Parts 7.5 Blower & Gas Valve Components 7 5 2 6 1 4 3 Fig.
7. Replacement Parts 7.6 Burner Components 1 Fig.
7. Replacement Parts 7.7 Control Components 6 4 1 5 2 3 Fig.
8.
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