Combi 650 ITEMS ENCLOSED 1 x Solid laminate template 1 x Length setting stop 2 x Location bushes 1 x Machine screw csk 1 x Manual 1 x Washer 1 x Guarantee card 1 x Knob Specification Length Width Thickness Weight = = = = 760mm 360mm 13mm 4.
Combi 650 SAFETY PRECAUTIONS ■ Always switch off the power and unplug the router when changing cutters or when making adjustments. ■ Do not over-tighten collet as this will score the shank and create a weakness there. ■ It is also advisable to periodically check the router collet nut for wear. ■ Always wear protective goggles when routing. ■ Wear sound protective ear muffs when routing for long periods of time. Useful Advice ■ Always wear a dust mask or respirator.
Combi 650 ACCESSORIES Description Order Ref. Recommended Cutters Craft Range Cutter As above with TC centre tip C153x1/2TC C153Dx1/2TC Trade Range Cutter As above with TC centre tip TR17x1/2TC TR17Dx1/2TC Router must be plunged in stages of maximum 8mm in one pass. Professional Range Cutter As above with TC centre tip 3/83x1/2TC 3/83Dx1/2TC Order Ref. C153, TR17D, TR17, 3/83D, 3/83M As per 3/83 but with shorter shank for Makita, Ryobi & Hitachi routers 3/83Mx1/2TC (1/2”) A 12.
Combi 650 UNIBASE comprises the following Fits following Router Models Atlas Copco OFSE2000 UNIBASE Bosch GOF 1300ACE, 1600A, 1700ACE Casals FT2000VCE DeWalt DW625EK, 629 UNIBASE Draper R1900V Elu MOF 31, 77, 98, 131, 177(E) Faithful FPPR2000E 170mm Ø x 8mm Felisatti TP246(E), R346EC Festo OF2000E 16mm 1/4" Freud FT2000E 8mm 1/2" Hitachi MI12V, M12SA, TR12 12mm Metabo OF1612, OFE1812 Ryobi RE600N, R600N, RE601, R500, R502 Skil 1875U1 8mm + shank 12mm shank line-up pin line-up pin 1/4”+ 1/2” D
Combi 650 Panel Butt Connectors Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner. The jig has integral bolt recess slots to allow the bolt recess to be cut in the underside of the worktop, using the cutter. The recess is elongated to allow easy access for the spanner. Two types are offered, plastic ended or metal ended. Plastic ended offer better grip.
Combi 650 Carry Case Description Order Ref. Hard wearing carry case to protect and allow ease of carrying of the COMBI650 Jig. Carry Case for COMBI650 CASE/650 Fill and Seal Description Order Ref. A solvent and silicone free coloured bonding sealant used to seal worktop joints to prevent moisture reaching the core material. Available in nine colours, Fill and Seal can be intermixed to match all laminate colour variations.
Combi 650 ASSEMBLY Location Bush Identification Margin Distance Two location bushes are used in different holes in the jig to align the correct template aperture for the application. Allow 8.5mm when cutting joints. Measure or use a batten of this thickness to aid setting out.
Combi 650 OPERATION Setting the Length Stop Postform edge Setting the Length Stop for the Female Joint Carry out the setting operation first: ■ Fit bushes into Red dot location holes and offer the jig to the worktop as shown. The Green dot location holes will be uppermost. ■ Position the jig across the width of the worktop. Loosely fit the length stop. ■ Fasten length stop to template so that it traps the template across the worktop between the Red dot location bushes and the stop. Tighten up the knob.
Combi 650 Routing the male part of the Joint Male Joint Postform edge Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male. If inaccessible lay female onto male. Depending on a right or left hand joint, the pencil line may need to be transferred on to the other side. Due to the difference between the cutter and the guide bush diameters, the cutter path will be 8.
Combi 650 ■ Insert both location bushes into Red dot holes. Red dot face uppermost. Setting up length stop for out-ofsquare joints Postform edge ■ Lay jig across the worktop, ensure the location bushes touch the postform edge. Clamp jig in position with quick action clamps. Draw a line 8.5mm away from the jig slot edge. ■ With the mitred end of the length stop facing towards the back of the worktop, as shown.
Combi 650 Routing the bolt recess in the female part of the joint Cutting the Bolt Recesses When the joint has been tested, proceed as follows to cut the recess for panel butt Quick action connectors on the underside of the worktop. clamp here The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the panel butt connectors.
Combi 650 Strengthening the Joint If the joint between the worktops is not supported underneath, after some time the joint may ‘sag’ and become misaligned; to reduce this the joint should be reinforced with a loose tongue or biscuit dowels. The biscuit jointing cutter set Trend Ref. 342 can be used with a portable router. The size of biscuit used should be No. 20. Underside View Ref. BSC/20/100 (100 biscuits) Ref. BSC/20/1000 (1000 biscuits) A 650mm worktop should have at least 5 biscuits.
Combi 650 COMBI 650 SPARE PARTS DIAGRAM 1 2 8 7 3 4 5 COMBI 650 - SPARE PARTS LIST Item Qty 1 2 3 4 5 6 7 8 1 2 1 0 0 0 0 1 6 v1.0 10/1999 Description Ref. Combi 650 Jig Alloy Bush Length Setting Stop Machine Screw Csk M8 x 50mm Slot Washer 8.5mm x 32mm x 1.
Combi 650 TROUBLE SHOOTING Fault Cause Remedy ■ Joint does not fit correctly at the radius. Cutter or guide bush is the incorrect diameter or location bushes are not against worktop edge. Check concentricity of cutter with guide bush. Cutter 12.7mm diameter with 30mm diameter guide bush. Ensure location bushes touch worktop. ■ The back edge of the joint does not line up.
MANU/650 v6.0 RECYCLABLE Trend Machinery & Cutting Tools Ltd. Odhams Trading Estate St Albans Road Watford WD24 7TR England Enquiries: _____________0800 487363 Technical Support:_____01923 224681 Fax: _________________01923 236879 Email: ______mailserver@trendm.co.uk WWW: _____www.trendmachinery.co.uk © Copyright Trend 2002. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.
