User Manual

14
STEP 36:
Reinstall the carburetor with a new o-ring, header,
a NEW glow plug, and engine mount. Use a new
header gasket when reinstalling the header on
the engine. Reinstall the engine in the truck in the
reverse order of removal. Don’t forget to reconnect
the yellow grounding wire to the engine mount. The
rebuilt engine must now be broken in.
STEP 31:
Reinstall the backplate and a new backplate gasket
with the 3x8mm cap-head machine screws. Tighten
the screws in small increments in a criss-cross pattern
until all the screws are tight.
STEP 32:
Install the appropriate size ball bearing into one side of
the clutch bell gear. The Nitro Stampede comes stock
with an 18-tooth clutch bell gear that requires 5x11mm
ball bearings.
STEP 33:
Turn the gear over and install the other ball bearing.
STEP 34:
Install the split-beveled cone onto the crankshaft.
Next, install the flywheel. Install the clutch adapter
nut with a 10mm deep
socket. Grip the flywheel
with pliers while tightening
the adapter nut.
STEP 35:
Install the clutch shoes
exactly as shown in the
drawing (leading edge
engagement). Next, install
a 5x8mm PTFE washer
followed by the clutch
bell gear (with bearings
installed). Install the
remaining 5x8mm PTFE
washer followed by the
E-clip (see step 14).
STEP 25:
To assemble the connecting rod and piston, place
a drop of castor oil in the top end of the connecting
rod. Insert the wrist pin through the piston and the
top of the connecting rod. Secure the wrist pin with
the G-clip. Make sure the G-clip fits securely into
the groove machined in the piston. Be careful not to
scratch the sides of the piston.
STEP 26:
Reinstall the crankshaft into the engine and make
sure that it spins freely. Insert the connecting rod and
piston assembly through the top of the crankcase. The
G-clip should face the carburetor. Put a drop of castor
or after-run oil in the bottom end of the connecting
rod. Use your fingers to gently push the end of the
connecting rod over the crankshaft journal.
STEP 27:
Place another drop of oil on the connecting rod bushing.
Rotate the crankshaft several times to distribute the oil.
STEP 28:
Insert the sleeve into the top of the crankcase. Rotate
the sleeve so that the notch in the sleeve will line
up with the pin in the crankcase. Holding the engine
upside down will make it easier for the sleeve to go
over the piston.
STEP 29:
Install new head gaskets on the head. Use one
thick and one thin gasket. Reinstall the head using
the 3x12mm cap-head machine screws. Tighten the
screws in small increments, in a criss-cross pattern,
until all the screws are tight.
STEP 30:
Reinstall the starter shaft. Align the notch in the starter
shaft with the crankshaft journal pin (arrow).