Catalogue

ManualsBrandsTrane ManualsFan CoilsTrane Uni Fan Coil and Force-Flo

Force-Flo™ Cabinet Heater

Air Terminal Devices

Horizontal and Vertical

Sizes 02–12

May 2012 CAB-PRC001-EN

Product Catalog

CAB-PRC001-EN.book Page 1 Tuesday, May 8, 2012 10:11 AM

Summary of content (69 pages)

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CAB-PRC001-EN.book Page 2 Tuesday, May 8, 2012 10:11 AM Introduction Trane has redesigned the traditional cabinet heater to lead the industry in: • indoor air quality (IAQ) features • easy installation and maintenance • high quality and durability • advanced controls Smaller unit footprint. Quiet operation. Two-, three-, or four-row coils. Factory-assembled, -installed, and -tested piping package with IAQ drain pan to collect condensate. Factory-installed and -tested controls.
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CAB-PRC001-EN.book Page 3 Tuesday, May 8, 2012 10:11 AM Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Model Number Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General Data . . . . . . . . . . . . . . . . . . . . . . .
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CAB-PRC001-EN.book Page 4 Tuesday, May 8, 2012 10:11 AM Horizontal Recessed, Model E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical Wall Hung Cabinet, Model F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical Recessed, Model H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical Slope Top, Model J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inverted Vertical Cabinet, Model M . . . . . . . . . . . . . . .
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CAB-PRC001-EN.book Page 5 Tuesday, May 8, 2012 10:11 AM Features and Benefits The Force-Flo cabinet heater meets the standards of today’s market, as well as the anticipated needs of tomorrow’s market. The tradition that company founder Reuben Trane began in 1913 continues with the latest generation of cabinet heaters from Trane.
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CAB-PRC001-EN.book Page 6 Tuesday, May 8, 2012 10:11 AM Features and Benefits • Warm-up energy feature is standard with Trane controls. • Continuous fan or fan cycling is available with Tracer ZN010 or ZN510. • Monitor unit operation using Tracer SC building management system with Tracer ZN510. • To customize unit control, Tracer TU or Rover™ software will allow field modification of Tracer ZN510, ZN520 and UC400 default settings.
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CAB-PRC001-EN.book Page 7 Tuesday, May 8, 2012 10:11 AM Model Number Descriptions Force-Flo Cabinet Heater Model Number Description Digit 9 - Piping System/ Placement Digit 16 - Tamperproof Locks/ Leveling Feet A B E = = = Following is a complete description of the cabinet heater model number. Each digit in the model number has a corresponding code that identifies specific unit options. F = 0 B C D F = = = = = J K L = = = G = Note: Some options may not be available with all cabinet styles.
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CAB-PRC001-EN.book Page 15 Tuesday, May 8, 2012 10:11 AM General Data Table 1. Force-Flo cabinet heater general data Unit Size 02 03 04 06 08 10 12 0.8 0.8 1.1 1.6 2.1 3.2 3.2 2-Row 15x1.7x8 15x1.7x8 20x1.7x8 29.5x1.7x8 38x1.7x8 57x1.7x8 57x1.7x8 3-Row 15x2.6x8 15x2.6x8 20x2.6x8 29.5x2.6x8 38x2.6x8 57x2.6x8 57x2.6x8 4-Row 15x3.5x8 15x3.5x8 20x3.5x8 29.5x3.5x8 38x3.5x8 57x3.5x8 57x3.5x8 1-Row 0.06 0.06 0.08 0.11 0.14 0.21 0.21 2-Row 0.12 0.12 0.15 0.
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CAB-PRC001-EN.book Page 16 Tuesday, May 8, 2012 10:11 AM General Data Table 2. Cabinet heater air flow ESP FD Motor Unit Size Coil 02 03 04 06 08 10 12 High Static Motor 0.05 0.1 0.2 0.3 0.
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CAB-PRC001-EN.book Page 17 Tuesday, May 8, 2012 10:11 AM General Data based on the capacity request and the electric heat cycles per hour. For example, if the electric heat cycles per hour is configured for six cycles (as Trane recommends) the controller bases the output on or off time on six 10-minute periods. If the capacity request is 40 percent, the controller controls the electric heat output on for approximately four minutes each period.
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CAB-PRC001-EN.book Page 18 Tuesday, May 8, 2012 10:11 AM General Data End Valves Each piping package includes a ball valve for the entering water pipe and one of the following end valves on the leaving water pipe: ball valve, manual circuit setter, or an auto circuit setter. These valves serve as the field connection points on all Force-Flo piping packages. Ball Valves Ball valves, also known as stop or end valves, allow the unit to be cut off for service purposes.
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CAB-PRC001-EN.book Page 19 Tuesday, May 8, 2012 10:11 AM General Data three-wire floating point equal percentage valves, and are factory mounted in the leaving water pipe downstream of the coil. Figure 1.
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CAB-PRC001-EN.book Page 20 Tuesday, May 8, 2012 10:11 AM General Data Selecting the Correct Modulating Valve Size Modulating valves are available in any of four port sizes: 0.7, 1.5, 2.5 or 4.0 Cv (coefficient of flow values). The coefficient of flow is defined as the volume of water flow through a control valve in the fully open position with a 1 psig differential across the valve.
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CAB-PRC001-EN.book Page 21 Tuesday, May 8, 2012 10:11 AM General Data Table 3. Unit Size Coil gpm Coil WPD Coil Cv Valve Cv 08 2-Row 3.71 4.7 2.60 2.5 10 12 Table 4. 3-Row 4.74 9.1 2.39 2.5 4-Row 5.22 12.7 2.23 2.5 2-Row 4.71 8.1 2.52 2.5 3-Row 6.50 18.1 2.32 2.5 4-Row 7.13 25.3 2.15 2.5 2-Row 5.48 11.4 2.47 2.5 3-Row 7.19 14.5 2.87 2.5 4-Row 7.83 10.5 3.67 4.
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CAB-PRC001-EN.book Page 22 Tuesday, May 8, 2012 10:11 AM Performance Data Force-Flo cabinet heater performance data is grouped based on performance. Unit performance is impacted by the unit model and the airflow inlet and outlet configuration. Table 5 summarizes the performance groups. Table 5. Force-Flo performance groupings UNIT TYPE Motor Type Filter Static Performance Tables Horizontal Concealed Free Discharge NO 0.05 Table 7 & Table 8 Horizontal Recessed Free Discharge NO 0.
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CAB-PRC001-EN.book Page 23 Tuesday, May 8, 2012 10:11 AM Performance Data Horizontal Concealed, Horizontal Recessed, Vertical Recessed, Inverted Vertical Recessed Heating performance is based on 70°F entering air temperature, 180°F entering hot water temperature with a 30°F ΔT. All performance measured on high speed tap, 115 V, 0.05 ESP, without filter. Free discharge EC motor. Table 7.
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CAB-PRC001-EN.book Page 24 Tuesday, May 8, 2012 10:11 AM Performance Data Vertical Concealed Heating performance is based on 70°F entering air temperature, 180°F entering hot water temperature with a 30°F ΔT. All performance measured on high speed tap, 115 V, 0.05 ESP, without filter. Free discharge EC motor. Table 9. SIZE Hot water performance—free discharge EC motor COIL Airflow (cfm) Hot Water Coils Total Capacity Flow Rate (MBh) Q/ITD (gpm) WPD (ft H20) Motor Power (W) 020 2HC 211 14.91 0.
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CAB-PRC001-EN.book Page 25 Tuesday, May 8, 2012 10:11 AM Performance Data Horizontal Cabinet, Vertical Cabinet, Inverted Vertical Cabinet Heating performance is based on 70°F entering air temperature, 180°F entering hot water temperature with a 30°F ΔT. All performance measured on high speed tap, 115 V, 0 ESP, throwaway filter. Free discharge EC motor. Table 11.
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CAB-PRC001-EN.book Page 26 Tuesday, May 8, 2012 10:11 AM Performance Data Vertical Slope Top Cabinet Heating performance is based on 70°F entering air temperature, 180°F entering hot water temperature with a 30°F ΔT. All performance measured on high speed tap, 115 V, 0 ESP, throwaway filter. Free discharge EC motor. Table 13.
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CAB-PRC001-EN.book Page 27 Tuesday, May 8, 2012 10:11 AM Performance Data Horizontal Concealed, Horizontal Recessed, Vertical Recessed, Horizontal Cabinet Heating performance is based on 70°F entering air temperature, 180°F entering hot water temperature with a 30°F ΔT. All performance measured on high speed tap, 115 V, 0.20 ESP, without filter. High static EC motor. Table 15.
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CAB-PRC001-EN.book Page 28 Tuesday, May 8, 2012 10:11 AM Performance Data Vertical Concealed Heating performance is based on 70°F entering air temperature, 180°F entering hot water temperature with a 30°F ΔT. All performance measured on high speed tap, 115 V, 0.20 ESP, without filter. High static EC motor. Table 17. Hot water performance—high static EC motor Hot Water Coils SIZE COIL Airflow (cfm) Total Capacity (MBh) Flow Rate (gpm) Q/ITD WPD (ft H20) Motor Power (W) 2HC 274 17.95 0.16 1.20 6.
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CAB-PRC001-EN.book Page 29 Tuesday, May 8, 2012 10:11 AM Controls ECM Engine Controller The Electronically Commutated Motor (ECM) engine controls and reports the performance of up to two Trane Brushless DC (BLDC) motors. Figure 2. ECM engine controller • The engine also coordinates the operation of the fan in response to electric heat behavior and electric behavior in response to hydronic heat behavior.
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CAB-PRC001-EN.book Page 30 Tuesday, May 8, 2012 10:11 AM Controls Control Options Force-Flo cabinet heaters are available with four different control options: • Manual three-speed fan switch • Tracer ZN010 • Tracer ZN510 • Tracer ZN520 • Tracer UC400 Fan speed switch Tracer ZN010 control board Tracer ZN510 control board Manual Fan Mode Switch Model Number Digit 30 = A and Digit 31 = D or K Figure 4.
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CAB-PRC001-EN.book Page 31 Tuesday, May 8, 2012 10:11 AM Controls The adapter allows direct customer interfacing through the use of terminal strips.
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CAB-PRC001-EN.book Page 32 Tuesday, May 8, 2012 10:11 AM Controls Figure 6. CSTI adapter board field connections 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1 1. VSP 10V 2. VSP 0–10V 3. VSP DC COM 1. 24 Vac Y (hot) 2. 24 Vac Y (gnd) 3. High 4. Medium 5. Low 6. V1Op/Cooling 7. V1C1 (not std) 8. Not used 9. Not used 10. V2Op/EH1St/Heating 11. V2C1/EH2St (not std) 12. Damper Open 13.
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CAB-PRC001-EN.book Page 33 Tuesday, May 8, 2012 10:11 AM Controls In the stand-alone configuration, Tracer ZN520 receives operation commands from the zone sensor.
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CAB-PRC001-EN.book Page 34 Tuesday, May 8, 2012 10:11 AM Controls Sequence of Operation Fan Speed Switch Off: Fan is turned off, two-position damper option spring-returns closed. High, Medium, Low: Fan runs continuously at the selected speed. The two-position damper option opens to an adjustable mechanical stop position. Tracer ZN010 and ZN510 Off: Fan is off; control valves and fresh air damper option close.
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CAB-PRC001-EN.book Page 35 Tuesday, May 8, 2012 10:11 AM Controls addition, the outdoor air damper remains closed, unless economizing. The controller always uses the stored default setpoint values (configurable using the Tracer TU service tool), regardless of the presence of a hard wired or communicated setpoint value. Timed Override Control If the UC400 controller has a timed override option (ON/CANCEL buttons), pushing the ON button initiates a timed override on request.
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CAB-PRC001-EN.book Page 36 Tuesday, May 8, 2012 10:11 AM Controls Important: This is not a normal operating mode. The source of the invalid zone temperature needs to be corrected to restore normal operation. Table 21.
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CAB-PRC001-EN.book Page 37 Tuesday, May 8, 2012 10:11 AM Controls Zone Sensor Options Zone sensors are available as either unit, wall, or split-mounted options for design flexibility. ForceFlo units with the unit-mounted zone sensor option include a thermistor in the unit’s return air path. Wall-mounted zone sensor options have an internal thermistor. Zone sensors operate on 24 Vac. Tracer ZN010 Options Tracer UC400, ZN510, and ZN520 Options Figure 8.
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CAB-PRC001-EN.book Page 38 Tuesday, May 8, 2012 10:11 AM Controls Tracer UC400, ZN510, and ZN520 Options (continued) Figure 15. Wall-mounted digital zone sensor with setpoint adjustment: Digit 30 = F or G and Digit 31 = 4 X13790886-04 (wall) Figure 16. Wireless zone sensor (setpoint adjustment, no fan speed adjustment): Digit 30 = F or G and Digit 31 = 6 X13790821-01 (wall) X13790860-02 (unit) Figure 17.
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CAB-PRC001-EN.book Page 39 Tuesday, May 8, 2012 10:11 AM Controls Manual Output Test Function This feature is an invaluable tool for troubleshooting a unit. By simply pressing the controller’s test button, service personnel can manually exercise outputs in a pre-defined sequence. Peer to Peer Communication (Tracer ZN510, ZN520, and UC400) Peer to peer communication allows multiple units in one space to share the same zone sensor and provide simultaneous heating.
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CAB-PRC001-EN.book Page 40 Tuesday, May 8, 2012 10:11 AM Controls triac signal from the controller, which determines the valve position by a control algorithm. If the valve loses power, it remains in the position that it was in when the power loss occurred. All control valves are factory installed in the leaving water piping downstream of the hydronic coil. Field-Supplied Valves; Model Number Digits 27 and 28 = X, Y, Z or 1.
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CAB-PRC001-EN.book Page 41 Tuesday, May 8, 2012 10:11 AM Electrical Data Table 23. Two-stage electric heat (digit 18 = U) Voltage Wires 1st Stage kW Total kW Total amps/ph 208/60/1 2 0.75 2.25 10.9 240/60/1 2 1.0 3.0 12.5 277/60/1 2 1.0 3.0 10.9 208/60/3 3 0.75 2.25 6.3 240/60/3 3 1.0 3.0 7.3 480/60/3 4 1.0 3.0 3.7 03 208/60/1 2 1.5 4.5 21.7 240/60/1 2 2.0 6.0 25.0 277/60/1 2 2.0 6.0 21.7 208/60/3 3 1.5 4.5 12.6 240/60/3 3 2.0 6.0 14.5 480/60/3 4 2.0 6.0 7.3 04 208/60/1 2 1.9 5.7 27.5 240/60/1 2 2.5 7.
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CAB-PRC001-EN.book Page 42 Tuesday, May 8, 2012 10:11 AM Electrical Data Table 24. Single-stage, max kW electric heat (digit 18 = N) Unit Size 02 Voltage Wires Heater kW Heater amps/ph 208/60/1 2 2.25 10.9 240/60/1 2 3.0 12.5 277/60/1 2 3.0 10.9 208/60/3 3 2.25 6.3 240/60/3 3 3.0 7.3 480/60/3 4 3.0 3.7 03 208/60/1 2 4.5 21.7 240/60/1 2 6.0 25.0 277/60/1 2 6.0 21.7 208/60/3 3 4.5 12.6 240/60/3 3 6.0 14.5 480/60/3 4 6.0 7.3 04 208/60/1 2 5.7 27.5 240/60/1 2 7.5 31.3 277/60/1 2 7.5 27.1 208/60/3 3 5.7 15.
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CAB-PRC001-EN.book Page 43 Tuesday, May 8, 2012 10:11 AM Electrical Data Minimum Circuit Ampacity (MCA) and Maximum Fuse Size (MFS) Calculations Units with Electric Heat. HACR (heating, air conditioning, and refrigeration) type circuit breakers are required in the branch circuit wiring for all units with electric heat. To compute MCA and MFS, see Table 26, p. 44 through Table 29, p. 44 for motor FLAs and Table 23, p. 41 through Table 25, p. 42 for electric heat amps.
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CAB-PRC001-EN.book Page 44 Tuesday, May 8, 2012 10:11 AM Electrical Data Table 26. Free discharge electrically commutated motors (ECMs) programmed to standard ECM mode 115 Volt 208–230 Volt FLA HP 2 1 FLA 2 277 Volt HP 1 2 FLA 1 2 HP Unit Size 1 1 2 1 2 3.1 0.22 1.8 0.22 1.6 0.24 2 3 3.1 0.22 1.8 0.22 1.6 0.24 4 3.1 0.22 1.8 0.22 1.6 0.24 6 3.1 0.22 1.8 0.22 1.6 0.24 8 3.1 0.22 1.8 0.22 1.6 10 3.1 3.1 0.22 0.22 1.8 1.8 0.22 0.22 1.6 1.6 0.
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CAB-PRC001-EN.book Page 45 Tuesday, May 8, 2012 10:11 AM Electrical Data Table 30.
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CAB-PRC001-EN.book Page 46 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Vertical Concealed, Model A Vertical Concealed Unit Unit Size 200–300 400 600 800 1000-1200 No. of Fans 1 1 2 2 3 No.
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CAB-PRC001-EN.book Page 47 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Vertical Cabinet, Model B Vertical Cabinet Unit Unit Size No. of Fans No.
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CAB-PRC001-EN.book Page 48 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Horizontal Concealed, Model C Horizontal Concealed Unit Unit Size No. of Fans No.
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CAB-PRC001-EN.book Page 49 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Horizontal Cabinet, Model D Horizontal Cabinet Unit Unit Size No. of Fans No.
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CAB-PRC001-EN.book Page 50 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Horizontal Recessed, Model E Horizontal Recessed Unit Unit Size No. of Fans No.
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CAB-PRC001-EN.book Page 51 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Vertical Wall Hung Cabinet, Model F Vertical Wall Hung Cabinet Unit Unit Size 200–300 400 600 800 1000-1200 No. of Fans 1 1 2 2 3 No.
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CAB-PRC001-EN.book Page 52 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Vertical Recessed, Model H Vertical Recessed Unit Unit Size 200–300 400 600 800 1000-1200 No. of Fans 1 1 2 2 3 No.
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CAB-PRC001-EN.book Page 53 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Vertical Slope Top, Model J Vertical Slope Top Unit Unit Size 200–300 400 600 800 1000-1200 No. of Fans 1 1 2 2 3 No.
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CAB-PRC001-EN.book Page 54 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Inverted Vertical Cabinet, Model M Inverted Vertical Cabinet Unit Unit Size 200–300 400 600 800 1000-1200 No. of Fans 1 1 2 2 3 No.
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CAB-PRC001-EN.book Page 55 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Inverted Vertical Recessed, Model N Inverted Vertical Recessed Unit Unit Size 200–300 400 600 800 1000-1200 No. of Fans 1 1 2 2 3 No.
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CAB-PRC001-EN.book Page 59 Tuesday, May 8, 2012 10:11 AM Dimensions and Weights Wall Box CONTINUOUS MORTAR RIBS TOP AND BOTTOM Wall Box Dimension Unit Size Ref.
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CAB-PRC001-EN.book Page 61 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications Force-Flo Cabinet Heater Mechanical Specifications Performance Data Capacity: Unit capacities are in accordance with Industry Room Fan-Coil Air Conditioner Certification Program under ARI Standard 440-97. Safety: All standard units are UL listed in the United States and Canada. Units comply with NFPA90A requirements.
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CAB-PRC001-EN.book Page 62 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications of rated voltage and operating at 90 percent of rated voltage on all speed settings. Motors can operate up to 10 percent over voltage. Controls Controls options are: fan speed switch, control interface, and Tracer UC400, ZN010, ZN510, and ZN520. A variety of inputs and outputs are available for the control interface and Tracer controller options.
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CAB-PRC001-EN.book Page 63 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications Ball Valve Supply, Manual Circuit Setter Return A ball valve is provided on the supply with a manual circuit setter on the return. The manual circuit setter is a combination flow-setting device and shutoff valve that includes two Schrader ports. The maximum working pressure of the valve is 300 psig.
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CAB-PRC001-EN.book Page 64 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications Units equipped with 1” MERV 13 filters have a rating based on ASHRAE Standard 52.2. The average dust spot efficiency is no less than 90 percent efficiency on 1–3 micron particles and greater than 90 percent efficiency on 3–10 micron particles when tested in accordance with ASHRAE Test Standard 52.2. Fresh Air Damper A fresh air opening with damper is a factory-installed option. Dampers are constructed of 18-gage steel.
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CAB-PRC001-EN.book Page 65 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications as the unit’s base. The sub-base is available in heights between 2”–7” (5 cm–18 cm) in 1/2” (1 cm) increments. The sub-base depth and width is identical to the unit’s dimensions. Quad grille outlet Bar grille inlet and outlet Sub-base (shown turned on its side) False Backs False backs increase the depth of a vertical cabinet unit and provide a cavity through which to run piping behind the unit.
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CAB-PRC001-EN.book Page 66 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications Projection Panels Projection panels allow semi-recessing of vertical recessed units. Panels are 16-gage steel construction, painted with a baked powder finish. They are available in projection depths ranging from 2”–6” in 1/2” increments. There is a distance of 7/8” between the projection panel and the front of the unit.
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CAB-PRC001-EN.book Page 67 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications Auto Circuit Setter Material Body-Forged Brass Flow Cartridge-Electroless Nickel and Stainless Steel Temperature 250°F max Working Pressure 400 psi Pressure Drop 0.5–9.0 gpm = 2 psi ΔP 10.0–12.
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CAB-PRC001-EN.book Page 68 Tuesday, May 8, 2012 10:11 AM Mechanical Specifications Balance Fitting Material packing washer-11 ga.
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CAB-PRC001-EN.book Page 69 Tuesday, May 8, 2012 10:11 AM Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com.