38 18-SG02D1-1A-EN
Engine Maintenance 8WLOL]H WKH IROORZLQJ WDEOH WR PDLQWDLQ WKH HQJLQH V\VWHP 7KLV ZLOO HQVXUH PDQ\ \HDUV RI GHSHQGDEOH VHUYLFH 7KLV V\PERO ²Ɣ³ LQGLFDWHV ZKHQ D PDLQWHQDQFH LWHP QHHGV WR EH SHUIRUPHG Items Remarks Oil &KHFN 2LO /HYHO Replace Oil Filter Replace Air Filter 6SDUN 3OXJ &RROLQJ 6\VWHP *DV 9DOYH Gas Line ([KDXVW 6\VWHP 6FUHZV DQG Nuts :DWHU 3XPS Belt $JLQJ :LUHV 7LPLQJ %HOW 1st Use Check First 30 Hours Ɣ Ɣ Every Every Every 50 100 200 Hours Hours Hours Ɣ Every 400 Hours Every
Common Faults and Repair Methods of Generator Number Fault Symptoms 1 Generator ZLWKRXW SRZHU indication 2 *HQHUDWRU KDV SRZHU LQGLFDWLRQ EXW QR SRZHU output 3 Generator RYHUKHDWLQJ Reason & Troubleshooting &KHFN ZKHWKHU EDWWHU\ LV GDPDJHG )XVH EURNHQ &KHFN UHSODFH %UHDNHU QRW RSHQ $& RXWSXW LV SRRUO\ FRQQHFWHG &KHFN &KHFN $95 DQG LWV IXVH &KHFN FDUERQ EUXVK /DFN RI FRRODQW RU SLSH EORFNHG $GG FRRODQW RU FOHDQ XS UDGLDWRU KRVHV 7KHUPRVWDW FORVHG RU GDPDJHG :DWHU SXP
Common Faults and Repair Methods of Engine Number 1 Fault +DUG WR VWDUW Check Electrical system fault /RZ EDWWHU\ ZLWK QRW HQRXJK SRZHU &KHFN EDWWHU\ IRU ORRVH WHUPLQDOV 6WDUWLQJ IDXOW ,JQLWLRQ V\VWHP IDXOW 6SDUN SOXJ FDUERQ GHSRVLW DQG WDUQLVK ,PSURSHU JDS RI VSDUN SOXJV 6SDUN SOXJ LQVXODWLRQ EXUQ RXW RU HOHFWURGH VKRUW FLUFXLW %XUQHG RXW ,JQLWLRQ FRLO 6ROHQRLG YDOYH GDPDJH +DQGOLQJ PHWKRG &KHFN DOO LJQLWLRQ ZLUHV WR VSDUNSOXJV PDNH VXUH DOO DUH RQ VHFXUH 7HVW IRU VSDU
Common Faults and Repair Methods of Engine Number 2 3 Fault ,GOLQJ unstable Check 3UHVVXUH UHGXFHU VHDOV GLG QRW VHDW ZHOO UHVHDO &KHFN WKH WLJKWHQLQJ VFUHZ RI WKH PL[HU WR VHH ZKHWKHU LW LV ORRVH RU QRW FKHFN DOO RI WKH FRQQHFWLRQV EHWZHHQ WKH JDV LQOHW SLSH DQG PL[HU IRU OHDNV &KHFN ½[HG EROW RQ VSHHG PRWRU WR VHH ZKHWKHU LW LV ORRVH RU QRW &KHFN WKH /3* 1* SUHVVXUH WR VHH ZKHWKHU LW LV QRUPDO RU QRW &KHFN WKH VFUHZ RI SUHVVXUH UHJXODWLQJ YDOYH WR VHH ZKHWKHU LW LV loose or
Common Faults and Repair Methods of Engine Number 5 18-SG02D1-1A-EN Fault 6XGGHQ 6WRS Check 6DIHW\ IXVH EXUQHG RXW UHSODFH /RVV RI *1' FRQQHFWLRQ VHWWOH 3UHVVXUH UHGXFHU ZDWHU F\FOH HPHUJHV LFH EORFN +DQGOLQJ PHWKRG &OHDU WKH ZDWHU F\FOH 3UHVVXUH UHGXFHU ORZ SUHVVXUH FKDPEHU OHDNV RU GLDSKUDJP EURNHQ UHSDLU RU UHSODFH VHWWOH RU UHSODFH $LU ½OWHU LV WRR GLUW\ FKHFN RU FOHDQ 6ROHQRLG YDOYH IDXOW FORVHG )DXOW RI HPHUJHQF\ VWRS VZLWFK Abnormal sound ,JQLWLRQ WLP
Common Faults and Repair Methods of Engine Number 10 11 12 13 15 44 Fault Check 3UHVVXUH RI HQJLQH 1RW HQRXJK RLO LQ WKH RLO SDQ RLO LV ORZ 'HDOLQJ PHWKRG DGG RLO WR WKH VHOHFWHG OHYHO 'DPDJH RI RLO SXPS JHDU 'HDOLQJ PHWKRG UHSODFH WKH RLO SXPS %ORFNDJH LQ WKH RLO VWUDLQHU RU WKH RLO ½OWHU 'DPDJH RU EORFNLQJ LQ WKH UHOLHI YDOYH RU WKH SUHVVXUH VWDEOL]HU VSULQJ %ORFNDJH RU OHDNDJH LQ WKH RLO OLQH 'HDOLQJ PHWKRGV IRU ,WHP DQG UHSODFH SDUWV Temperatur
Engine, Primary Parts and Structure *DV LQOHW PDQLIROG ([KDXVW PDQLIROG VKLHOG ([KDXVW SLSH PDQLIROG
Generator Alternator )O\ ZKHHO )DQ FRQQHFWLRQ EORFN $OWHUQDWRU IDQ $OWHUQDWRU URWRU 7KLV JHQHUDWRU LV GLUHFWO\ FRXSOHG DQG
Item 5$7(' 32:(5 .
Inner Components: TR15REG-EB/TR20REG-DB two models: ITEMS 1 2 3 5 10 11 12 13 48 TR15REG-DB / TR20REG-DB / TR20REG-DB-3 Parts Number DESCRIPTION QTY Electric control system 1 Electric control box support 1 Gas inlet system 1 Radiator part 1 ([KDXVW SDUW 1 6KRFN DEVRUSWLRQ :LQGLQJ EDWWHU\ 1 Battery base 1 GND 1 Unit base 1 Gas part 1 Motor beams 1 Distribution box 1 (QJLQH DOWHUQDWRU 1 REMARK 18-SG02D1-1A-EN
Enclosure Parts for TR15REG-DB / TR20REG-DB / TR20REG-DB-3 models: ITEMS 1 2 3 5 10 11 12 13 15 20 21 22 23 TR15REG-DB / TR20REG-DB / TR20REG-DB-3 Parts Number DESCRIPTION QTY FDQRS\ ULJKW VLGH VXSSRUW 1 5LJKW KLQJH 1 Front board 1 06 $ ORFN 1 Water port 1 7RS FRYHU Water port support 1 /HIW KLQJH 1 6WDQG FROXPQ 1 6LGH ERDUG 1 5 6WDQG FROXPQ 1 6WDLQOHVV VWHHO ERDUG 1 Board left support 1 6LGH ERDUG 1 %DFN ERDUG 1 Base subassembly 1 Output terminal 1 $OWHUQDWRU ZDW
Common Formulas Items Unit Name 3RZHU N: NLORZDWW Torsion N·m 1HZWRQ À PHWHU 6SHHG U PLQ URWDWH PLQXWH 2LO IXHO consumption J N:ÀK JUDP NLOORZDWWÀKRXU JUDP KRUVHSRZHUÀKRXU JUDP NLOORZDWWÀKRXU J 3VÀK J N:ÀK &DSDFLW\ / l liter OLWUH PLOOLOLWHU / PO $FUHDJH cm2 square centimeter 3UHVVXUH .
Common Maintenance Parts for Generator Item Name SPEC. Unit Quality 1 2 3 &KDUJH PRWRU 6WDUW PRWRU Booster pump &DUERQ EUXVK 9 $ '& 4'< Water pump belt 3. Booster pump belt 3.