Toolbox Mount Kit Installation Manual The Universal Rack SKU# 22920
Installation Notes: • This Kit will mount your toolbox to the Compression Mount T-Rac. • Installation is straight forward, and should take approximately 30 minutes to complete.. 1. Verify that you have received the correct parts using the assembly drawing and packing list. Estimated assembly 30 minutes Tools Required 1) Socket Wrench 2) 9/16” Socket 3) 5/16” Allen Wrench 4) Pencil 5) Measuring Tape 6) Drill & 7/16 Drill Bit 2.
. There are two styles of toolbox mount clamps: front and rear. Cut two pieces of foam tape, 1-3/4” long and affix them to the rear toolbox mounting clamps where shown (See figure 2). Front Clamp Rear Clamp U-channel Apply foam to this surface Cap screw Figure 2. Clamp designation and tape placement 4. Thread cap screws into clamps; fit U-Channel on end of each cap screw (See Figure 2). Slide the front clamp onto each base rail. Next re-install and tighten the base rail clamps that were removed.
5. Transfer hole locations from the clamps onto the toolbox. Figure 4. Toolbox Measurements • Measure the distance between clamp mount hole centers (Measurement “A”). • Measure the width of the toolbox belly (Measurement “B”). A B Use the chart on Figure 5 to calculate where to mark the centerlines for your holes. A minus B = C. Then C divided by 2 = D. Record Measurements Here: Measurement A: ............................... Minus Equals C: ..............................................
6. Place the toolbox back onto the mounting clamps. Mark the side of the toolbox where each clamp center is located (remember to position the box so the top can open). Take the box off, flip it upside-down and transfer the marks to the “D” dimension centerlines. Drill 7/16” holes for each clamp location (See Figure 6). Transfer marks to intersect with the “D” dimension. Drill 7/16” holes (both sides) Avoid interference D Dimension Transfer marks to intersect with the “D” dimension.
7. You are now ready to attach the toolbox to the clamps using the supplied fasteners (See Figure 7). 8. Insert the fasteners through the washers and the holes in the toolbox, and thread into the mount clamps. 9. Torque the fasteners to 240 In-Lbs. Head hex screw Lock washer Figure 7. Toolbox attachment Note: For tool boxes over 24” wide, or that are overloaded, it’s recommended that a strip of plywood or metal be used between the toolbox and clamps, on each side, for support. T-Rac_TBMK_IM_12.12.
