IN-27000_E Installation Instructions Manual de Instrucciones Instructions d’installation TracRac Inc. 994 Jefferson St. FallRiver MA 02721 www.tracrac.com 800-501-1587 TracRac Inc. 994 Jefferson St.
TracONETM T hank you for your purchase of a TracONETM cargo rack from TracRac®. TracRac® takes great pride in the quality and workmanship we put into every product. We designed the TracONE specifically to meet your cargo management needs and it will do just that. With 800 lbs of load capacity and its heavy-duty aluminum construction you can be sure this rack can handle all of your gear.
TracONETM Accessories Tacoma Mount Kit w/ A Toolbox Mount Kit Toyota Tacoma Mount Kit- Plastic Loop Tiedowns Qty: 4 Tiedowns Aluminium Die-Cast Tiedowns Qty: 2 Tiedowns Accessory Part Numbers Part # Description 25110 44700 34000 41500 41000 Crossbar Tiedowns Plastic Tiedown Kit (4) Tacoma Mount Kit (No Toolbox Mount) Tacoma Mount Kit w/Toolbox Mount TracONE Toolbox Mount Kit (No Tacoma) TracRac Inc. 994 Jefferson St.
Installation Instructions 7/32” Allen Key* Tools you will need: • 7/32” Allen Key* • 3/16” Allen Key* • Tape Measure • Recommended: Torque Wrench. 3/16” Allen Key* *Use a T-Handeled Allen Key for better leverage. Tools that will make it easy • 7/32” & 3/16” Hex Bit Socket • 1/4” Socket Adaptor • Electric Drill / Socket Wrench 7/32” & 3/16” Hex Bit Socket 1/4” Socket Adaptor Power Drill These tools, although not necessary, will make the install time faster.
Components & Hardware ITEM NO.
Part 1 - Uprights Step 1 UPRIGHT ASSEMBLY 1. Insert the top (opposite the decal) of the upright (Item 10) into the Saddle (Item 3). Make sure that the smaller loft is facing the side with the decal. (see image) 2. Bolt the saddle through the top by using two 3/8”-16 FHCS (Item 12) and tighten using a 7/32” Allen Key (or 7/32” Allen Drive Bit). Torque the 3/8” -16 FHCS to 32 ftlbs. 3. NOTE: We recommend threading both flat head cap screws initially by hand to ensure that you don’t cross thread the bolt.
Part 2 - Cross Bars CROSSBAR ASSEMBLY Image A 1. Pre-thread the all of the Button Head Cap Screw (Item 13) into the flat side of the Square Nuts (Item 14) and set to the side. See Image A 2. Line up the assembled up rights in pairs as they would be placed onto the truck - left and right with the bases facing the same direction. 3. Take 2 of the BHCS/Square Nuts (with the square nuts facing up) place one into each of the slots of the upright saddle. See Image C 4.
Part 3 - Accessories & Hardware TIEDOWNS AND END CAPS 1. Remove the plastic crossbar tiedowns (Item 20) and T-bolts (Item 21) from the packaging. Partially thread the T-bolt through the hole in the bottom of the tiedown. See Image A. Slide the unit into the top track of the crossbar and twist the tiedown until securely in place. 2. Next locate the aluminum crossbar end caps (Item 2).
Part 4 - Clamps & Truck Installation 1. Take a Front Clamp (Item 4) and thread a 3/8”-16 BHCS (Item 18) through the bottom as shown. See Image A 2. Now take a clamp foot (Item 19) and place it on top of the 3/8” BHCS as shown. 2. Repeat steps one and two for the remaining seven clamps. We recommend that you apply Loc-Tite (red) to any thread that is engaged with the clamp. BHCS (Item 18) should be re-torqued every 5000 miles. BASE/CLAMP INSTALLATION 1.
Español - Manual de Instrucciones Paso 1 12 1.1 Montaje de las barras verticales 1. Primero tome la barra vertical (ítem 4) e insértela en un soporte modular (ítem 3). 2. Atornille el soporte desde la parte superior con dos tornillos de cabeza plana de 3/8”-16 (ítem 12) y ajústelos con la llave Allen de 7/32” (ítem 16) y una llave de tubo con conector de 1/4”. Apriete con firmeza los tornillos de cabeza plana de 3/8”- 16 a 32 libras-pie.
Español - Manual de Instrucciones Paso 2 2.1 Montaje de la barra transversal 20 1 Figura 2.1 21 1. Tome la barra transversal con doble ranura en T (ítem 1) e inserte cuatro tuercas cuadradas (ítem 14) en la ranura en T inferior. 14 Consulte las Figuras 2.1, 2.2 y 2.3. 2 2. 2.
Español - Manual de Instrucciones Paso 4 7 19 4.1.3 Deberá volver a apretar con firmeza los tornillos de cabeza hexagonal (ítem 18) cada 5000 millas. 18 4.1.2 Recomendamos que aplique Loc-Tite (rojo) en todas las roscas que estén engrandas con la abrazadera. Step 5 5.1.1 Nota: Asegúrese de que las cuñas de goma estén debajo de la base cuando 4.1 Montaje de la abrazadera base 1.
Français - Instructions d’installation 1ère Partie - Montants Étape 1 12 1.1 Upright Assembly 1.1 Assemblage du montant 1. 1. Prenez d’abord le montant (pièce 4) et insérez-le dans un sabot modulaire (pièce 3). 2. 2. Boulonnez le sabot par le haut au moyen de deux vis d’assemblage à tête plate de 3/8 -16 po (pièce 12) et serrez l’ensemble au moyen de la clé Allen de 7/32 po et une douille de 1/4 po. Serrez les 16 FHCS de 3/8 po à 32 pi/lb.
2e Partie - Barres transversales Étape 2 20 2.1 Assemblage des Barres transversales Figure 2.1 1. Prenez la barre transversale à double rainure 21 en T (pièce 1) et insérez quatre écrous carrés (pièce 14) dans la rainure en T inférieure. Reportez-vous aux figures 2.1, 2.2 et 2.3 14 2.
3e Partie - Installation des étriers de fixation sur la camionnette Étape 4 7 19 4.1.2 Nous recommandons l’application de LocTite (rouge) sur le filetage traversant l’étrier. 4.1.3 Les HHCS (pièce 18) doivent être resserrés tous les 5000 miles. Apply Loc-Tite within this area 4.1 Assemblage des étriers sur la base 1. 1. Prenez un étrier de fixation (pièce 7) et vissez une vis d’assemblage à tête hexagonale 3/8 po -16 (pièce 18) à travers la partie inférieure comme indiqué.
TracRac® Limited Lifetime Warranty TracRac® Limited Lifetime Warranty TracRac® Incorporated will warranty all TracRac® truck and van racks manufactured by TracRac® Incorporated during the time that an original retail purchaser owns the product. TracRac® will warranty all other accessories for a period of 2 years from the date of purchase. This warranty terminates if a purchaser transfers the product to any other person.
WARRANTY REGISTRATION FORM Personal Information: LEarning process Name(First/Last): ___________________________ Company: _________________________________ Street Address: ____________________________ City: _____________________________________ State: ____________________________________ Zip: ___________________________________ • Email: ________________________________ Bought a new truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Purchase and Installation Satisfaction Please tell us how satisfied you were with the following elements of your initial TracRac Experience: 1. How easy it was to learn about our products? Very Unlikely to Recommend 1 2 3 4 5 6 7 Very Likely to Recommend Demographic Information: This information will be used in aggregate form only to help us determine how best to provide our target customers with information in the future.
