Datasheet

ManualsBrandsTraco Power ManualsBoard Mounted DC / DC ConvertersDC/DC Converter 3W 15V 100mA

Created by Traco Electronic AG Arp.

www.tracopower.com

Date: September 14

, 2012 / Rev.: 1.1 /

Page 1 / 30

Features

 Single output up to 600mA

 Dual output up to ±125mA

 3 watts maximum output power

 2:1 input voltage range of 4.5-9Vdc, 9-18, 18-36Vdc and 36-75Vdc

 High efficiency up to 84%

 Input to output isolation: 3000Vac for 1 minute

 Reinforced insulation based on 300Vac working voltage

 Low leakage current

 Low input to output isolation capacitance

 Large operating temperature range from –40°C up to +85°C

 Compliance with EN 55022 class A

 Output short circuit protection

 Approved according to IEC/EN/UL 60950-1

 Approved according to IEC/EN/UL 60601-1

Applications

 Distributed power architectures

 Workstations

 Computer equipment

 Communications equipment

THB 3 Series Application Note

DC/DC Converter 4.5 to 9Vdc, 9 to 18Vdc, 18 to 36Vdc or 36 to 75dc Input

5.0Vdc, 12Vdc & 24Vdc Single Outputs and ±12 & ±15Vdc Dual Outputs, 3W

226037

Complete THB 3 datasheet can be downloaded at:

http://www.tracopower.com/products/thb3.pdf

General Description

The THB 3-Series power modules are specially designed to provide ultra-high levels of isolation 400Vac (5600Vdc)

in a low profile 24-pin DIP package. Operating input voltage ranges of 4.5-9Vdc, 9-18Vdc, 18-36Vdc and 36-75Vdc

which provide precisely regulated output voltages of 5V, 12V, 24V, ±12V and ±15VDC.

The –40°C to +75°C operating temperature range makes it ideal for data communication equipments, mobile battery

driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems,

process/machine control equipments, computer peripheral systems and industrial robot systems.

The modules have a maximum power rating of 3W and a typical full-load efficiency of 84%, continuous short circuit,

EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external

filtering.

Table of contents

Absolute Maximum Rating…………………

Thermal Consideration…………………………

P26

Output Specification…………………………

Mechanical Data………………………………

P27

Input Specification…………………………

Recommended Pad Layout Single & Dual…

P27

General Specification………………………

Packaging Information…………………………

P28

Characteristic Curves………………………

Soldering and Reflow Consideration…………

P28

Testing Configurations……………………

P24

Part Number Structure…………………………

P29

EMC Considerations………………………

P25

Safety and Installation Instruction……………

P30

Input Source Impedance……………………

P26

MTBF and Reliability……………………………

P30

Short Circuitry Protection…………………

P26

Summary of content (30 pages)

PAGE 1
THB 3 Series Application Note DC/DC Converter 4.5 to 9Vdc, 9 to 18Vdc, 18 to 36Vdc or 36 to 75dc Input 5.0Vdc, 12Vdc & 24Vdc Single Outputs and ±12 & ±15Vdc Dual Outputs, 3W Features  Single output up to 600mA  Dual output up to ±125mA  3 watts maximum output power  2:1 input voltage range of 4.
PAGE 2
Application Note 3W SINGLE & DUAL OUTPUT Absolute Maximum Rating Parameter Model Min Max 5Vdc Input Models -0.7 11 12Vdc Input Models -0.7 25 24Vdc Input Models -0.7 50 48Vdc Input Models -0.
PAGE 3
Application Note 3W SINGLE & DUAL OUTPUT Input Specification Parameter Operating Input Voltage Under Voltage Lockout Turn-on Threshold Under Voltage Lockout Turn-off Threshold Input reflected ripple current (20MHz bandwidth) Model Min Nominal Max 5V Input Models 4.5 5 9 12V Input Models 9 12 18 24V Input Models 18 24 36 48V Input Models 36 48 75 5V Input Models 3.7 4 4.5 12V Input Models 8 8.
PAGE 4
Application Note 3W SINGLE & DUAL OUTPUT Input Specification Parameter Model Input No Load current (Typical value at Vin = Vin nom; No Load) THB 3-0511 THB 3-0512 THB 3-0515 THB 3-0522 THB 3-0523 THB 3-1211 THB 3-1212 THB 3-1215 THB 3-1222 THB 3-1223 THB 3-2411 THB 3-2412 THB 3-2415 THB 3-2422 THB 3-2423 THB 3-4811 THB 3-4812 THB 3-4815 THB 3-4822 THB 3-4823 Min Nominal Max --- 40 --- --- 30 --- Unit mA --- 20 --- --- 10 --- Model Min Nominal Max Unit THB 3-0511 THB 3-0512 THB 3-05
PAGE 5
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-0511 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 4.5V 40 40 5V 9V 30 10 20 30 40 50 60 70 80 90 30 100 4.5 5 5.5 6 % of Full Load 6.5 7 7.5 8 8.5 9 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 6
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-0512 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 4.5V 40 40 5V 9V 30 10 20 30 40 50 60 70 80 90 30 100 4.5 5 5.5 6 % of Full Load 6.5 7 7.5 8 8.5 9 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 7
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-0515 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 4.5V 40 40 5V 9V 30 10 20 30 40 50 60 70 80 90 30 100 4.5 5 5.5 6 % of Full Load 6.5 7 7.5 8 8.5 9 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 8
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-0522 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 4.5V 40 40 5V 9V 30 10 20 30 40 50 60 70 80 90 30 100 4.5 5 5.5 6 % of Full Load 6.5 7 7.5 8 8.5 9 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 9
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-0523 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 4.5V 40 40 5V 9V 30 10 20 30 40 50 60 70 80 90 30 100 4.5 5 5.5 6 % of Full Load 6.5 7 7.5 8 8.5 9 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 10
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-1211 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 9V 40 40 12V 18V 30 10 20 30 40 50 60 70 80 90 30 100 9 10 11 12 % of Full Load 13 14 15 16 17 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 11
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-1212 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 9V 40 40 12V 18V 30 10 20 30 40 50 60 70 80 90 30 100 9 10 11 12 % of Full Load 13 14 15 16 17 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 12
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-1215 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 9V 40 40 12V 18V 30 10 20 30 40 50 60 70 80 90 30 100 9 10 11 12 % of Full Load 13 14 15 16 17 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 13
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-1222 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 9V 40 40 12V 18V 30 10 20 30 40 50 60 70 80 90 30 100 9 10 11 12 % of Full Load 13 14 15 16 17 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 14
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-1223 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 9V 40 40 12V 18V 30 10 20 30 40 50 60 70 80 90 30 100 9 10 11 12 % of Full Load 13 14 15 16 17 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 15
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-2411 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 18V 40 40 24V 36V 30 10 20 30 40 50 60 70 80 90 30 100 18 20 22 24 % of Full Load 26 28 30 32 34 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 16
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-2412 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 18V 40 40 24V 36V 30 10 20 30 40 50 60 70 80 90 30 100 18 20 22 24 % of Full Load 26 28 30 32 34 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 17
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-2415 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 18V 40 40 24V 36V 30 10 20 30 40 50 60 70 80 90 30 100 18 20 22 24 % of Full Load 26 28 30 32 34 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 18
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-2422 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 18V 40 40 24V 36V 30 10 20 30 40 50 60 70 80 90 30 100 18 20 22 24 % of Full Load 26 28 30 32 34 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 19
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-4811 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 36V 40 40 48V 75V 30 10 20 30 40 50 60 70 80 90 30 100 36 40 45 49 % of Full Load 53 58 62 66 71 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 20
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-4812 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 36V 40 40 48V 75V 30 10 20 30 40 50 60 70 80 90 30 100 36 40 45 49 % of Full Load 53 58 62 66 71 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 21
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-4815 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 36V 40 40 48V 75V 30 10 20 30 40 50 60 70 80 90 30 100 36 40 45 49 % of Full Load 53 58 62 66 71 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 22
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-4822 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 36V 40 40 48V 75V 30 10 20 30 40 50 60 70 80 90 30 100 36 40 45 49 % of Full Load 53 58 62 66 71 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 23
Application Note 3W SINGLE & DUAL OUTPUT Characteristic Curves All test conditions are at 25°C. The figures are identical for THB 3-4823 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 36V 40 40 48V 75V 30 10 20 30 40 50 60 70 80 90 30 100 36 40 45 49 % of Full Load 53 58 62 66 71 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 24
Application Note 3W SINGLE & DUAL OUTPUT Testing Configurations Input reflected-ripple current measurement test set up Component Value Reference L 4.7µH ----- C 220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test set up Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50mm and 75mm from the DC/DC Converter.
PAGE 25
Application Note 3W SINGLE & DUAL OUTPUT EMC considerations Single Output Dual Output Recommended circuit to comply EN55022 Class B Limits Single Output Dual Output Recommended PCB Layout with Input Filter To: comply with EN55022 CLASS B following components are recommended: Model Component Value THB 3-05xx C1 22µF/16V 1206 MLCC C2 & C3 100pF/6KV 2211 MLCC C1 4.7µF/25V 1206 MLCC C2 & C3 100pF/6KV 2211 MLCC C1 2.
PAGE 26
Application Note 3W SINGLE & DUAL OUTPUT Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup.
PAGE 27
Application Note 3W SINGLE & DUAL OUTPUT Pin Connections 3.9 10.5 [0.41] [0.15] 0.2 [0.008] Mechanical Dimensions Pin 0.60 [0.024] 12 Bottom View 2.54 [0.10] 15 23 20.32 [0.80] 5.08 [0.20] 31.8 [1.25] Dual Output 1 +Vin +Vin 11 12 No Pin -Vout Common No Pin 13 15 +Vout No Pin -Vout +Vout 23 -Vin -Vin 24 -Vin -Vin 13 2.0 [0.08] 2.54 [0.10] 24 20.3 [0.80] 11 15.22 [0.60] 1 Single Output 1. All dimensions in mm (inches) Tolerance: X.X ±0.25 (X.XX ±0.01”) X.XX ±0.13 (X.
PAGE 28
Application Note 3W SINGLE & DUAL OUTPUT Packaging Information TUBE MINMAX MINMAX NMAX MINMAX unit： mm 10pc’s perper TUBE 15 PCS TUBE Soldering and Reflow Considerations Lead free wave solder profile for THB 3 Series T1+T2 2nd WAVW 1st WAVW Preheat zone TIME(SEC) Created by Traco Electronic AG Arp. www.tracopower.com Date: September 14th, 2012 / Rev.: 1.
PAGE 29
Application Note 3W SINGLE & DUAL OUTPUT Part Number Model Number Input Range (Vdc) Output Voltage (Vdc) Max. Output Current (mA) Input Current (1) at Full Load (mA) THB 3-0511 4.5 – 9 5 600 857 70 THB 3-0512 4.5 – 9 12 250 800 75 THB 3-0515 4.5 – 9 24 125 800 76 THB 3-0522 4.5 – 9 ±12 ±125 800 75 THB 3-0523 4.
PAGE 30
Application Note 3W SINGLE & DUAL OUTPUT Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture.