Toshiba Personal Computer Satellite M60 Maintenance Manual TOSHIBA CORPORATION [CONFIDENTIAL]
Copyright © 2004 by Toshiba Corporation. All rights reserved. Under the copyright laws, this manual cannot be reproduced in any form without the prior written permission of Toshiba. No patent liability is assumed with respect to the use of the information contained herein. Toshiba Personal Computer Satellite M60 Maintenance Manual First edition May 2005 Disclaimer The information presented in this manual has been reviewed and validated for accuracy.
Preface This maintenance manual describes how to perform hardware service maintenance for the Toshiba Personal Computer Satellite SATELLITE M60, referred to as the M60 Series in this manual. The procedures described in this manual are intended to help service technicians isolate faulty Field Replaceable Units (FRUs) and replace them in the field. SAFETY PRECAUTIONS Four types of messages are used in this manual to bring important information to your attention.
The manual is divided into the following parts: Chapter 1 Hardware Overview describes the M60 Series system unit and each FRU. Chapter 2 Troubleshooting Procedures explains how to diagnose and resolve FRU problems. Chapter 3 Test and Diagnostics describes how to perform test and diagnostic operations for maintenance service. Chapter 4 Replacement Procedures describes the removal and replacement of the FRUs.
Conventions This manual uses the following formats to describe, identify, and highlight terms and operating procedures. Acronyms On the first appearance and whenever necessary for clarification acronyms are enclosed in parentheses following their definition. For example: Read Only Memory (ROM) Keys Keys are used in the text to describe many operations. The key top symbol as it appears on the keyboard is printed in boldface type.
Chapter 1 Hardware Overview 1
1 Hardware Overview 1-ii Tecra A3/S2 Series Maintenance Manual
1 Hardware Overview Chapter 1 Contents 1.1 Features ......................................................................................................................1-5 1.2 System Unit..............................................................................................................1-10 1.3 2.5-inch Hard Disk Drive.........................................................................................1-14 1.4 Removable Drives........................................................
1 Hardware Overview 1-iv Tecra A3/S2 Series Maintenance Manual
1.2 System Unit 1.1 1 Hardware Overview Features The TECRA A3/S2 Series Personal Computer uses extensive Large Scale Integration (LSI), and Complementary Metal-Oxide Semiconductor (CMOS) technology extensively to provide compact size, minimum weight and high reliability. This computer incorporates the following features and benefits: ? CPU ? ? ? Intel Celeron M CPU up to 1.5GHZ 0.09u, 1M L2, FSB 400MHz Intel Pentium M CPU up to 2.13GHz 0.
1 Hardware Overview 1.2 System Unit ? BIOS ? 1MB Flash ROM for system BIOS. a) Suspend to RAM/Disk. b) Password protection (System). c) Various hot key for system control. d) Refreshable e) ACPI compliant BIOS ? Power ? ? ? ? ? ? HDD ? ? ? ? 12-cell Li-Ion smart battery pack with 10.8V*8600mAh capacity or 6-cell Li-Ion smart battery pack with 10.8V*4300mAh capacity (depending on the models). Approximately 12 hours or longer charge time to 100% battery capacity with the system on.
1.2 System Unit 1 Hardware Overview ? Keyboard An easy-to-use 87-key keyboard provides a numeric keypad overlay for fast numeric data entry or for cursor and page control. It supports software that uses a 101- or 102-key enhanced keyboard. Includes one Windows® key and one Application key. ? TouchPad This pointing control device, located in the center of the keyboard palm-rest, provides convenient control of the cursor without requiring desk space for a mouse. The TouchPad incorporates two mouse buttons.
1 Hardware Overview 1.2 System Unit ? PCMCIA Card Organization ? Accommodate one type II device for TECRA A3 or two type II devices/one type III device for TECRA S2. ? SRAM, OTPROM, FLASH ROM, mask ROM memory card up to 64MB ? MODEM/LAN card ? Card bus card ? ACPI 1.0 Compliant ? Full ACPI 1.
1.2 System Unit 1 Hardware Overview ? TV-out port Plug a 4-pins S- video cable into this connector for output of NTSC or PAL TV standard, supporting Macrovision copy protection. ? LAN port The computer comes with an RJ-45 Local Area Network (LAN) port. The LAN port provides connectivity for LAN. ? Switch buttons ? Power button ? TOSHIBA Assist Button You can associate an application to this button for automatic launch.
1 Hardware Overview 1.2 1.2 System Unit System Unit The system unit is composed of the following major components: ? Processor ? Intel Celeron M CPU up to 1.5GHz 0.09u, 1M L2, FSB 400MHz ? Intel Pentium M CPU up to 2.13GHz 0.09u, 2M L2, FSB 533MHz ? Micro FC-PGA package CPU ? System Logic ? Intel 915PM (Alviso-PM)/ Intel 915GM (Alviso-GM) (400/533 MHz FSB supported) ? ICH6-M ? ENE KB910 for Keyboard Controller, Battery management Unit, and RTC. ? TI PCI7411 for Card Bus PCMCIA, 1394, 5 in 1 controller.
1.2 System Unit ? ? ? ? 1 Hardware Overview High Speed 16C550A Compatible UARTs with Send/Receive 16-Byte FIFO Supports 230k and 460k Baud Programmable Baud Rate Generator Modem Control Circuitry Infrared Communications Controller ? IrDA v1.
1 Hardware Overview ? ? 1.2 System Unit HRTF 3D positional audio. 3D Stereo Enhancement. TI PCI7411 Card Bus Host Adapter ? 3.3V operation with 5V Tolerance ? The PCI7411 controller is availble in the 288-terminal MicroStar BGA package(GHK). ? Compliant with ? PCI Local Bus Specification, Revision 2.3. ? PCI Bus Power Management Interface Specification Revision 1.1 ? Windows Logo Program 2.0 compliant. ? Intel Mobile Power Guideline 2000.
1.2 System Unit 1 Hardware Overview Marvell 88E8053 for Giga LAN ? PCI Express base specification 1.0a compliant ? x1 PCI Express interface with 2.5 GHz signaling ? Advanced error reporting ? Message signaled interrupts ? Configurable 48 KB deep buffer ? On-chip VLAN insertion and removal ? TCP, IP, UDP Checksum offload ? Compliant to 802.3x flow control support ? 10/100/1000 IEEE 802.
1 Hardware Overview 1.3 1.3 2.5-inch Hard Disk Drive 2.5-inch Hard Disk Drive The internal HDD is a random access non-volatile storage device. It has a non-removable 2.5inch magnetic disk and mini-Winchester type magnetic heads. The computer supports a 30/ 40/ 60/ 80/ 100/ 120GB HDD.
1.4 Removable Drives 1.4 1 Hardware Overview Optical Devices module The module comp artment s can accommodate the following removable modules: ? DVD-ROM drive ? CD-RW/DVD-ROM drive ? DVD±R/±RW drive ? DVD Super Multi drive ? CD-ROM driver 1.4.1 DVD-ROM Drive The DVD-ROM drive (Toshiba SD-C2712) accommodates either 12cm (4.72- inch) or 8cm (3.15-inch) CDs or DVDs.
1 Hardware Overview 1.4 Removable Drives Supported formats CD: CD-Audio CD-ROM (mode 1 and mode 2) CD-ROM XA (mode 2, form 1 and form 2) CD-I Bridge CD-I (mode 2, form 1 and form 2) CD-TEXT Video CD CD-RW Photo CD CD-R 1.4.3 CD-RW/DVD-ROM Drive The CD-RW/DVD-ROM combo drive (Toshiba TS-L462A, Matsushita UJDA760 or TEAC DW-224E) is capable of driving either 12cm (4.72-inch) or 8cm (3.15- inch) DVDs and CDs without using an adaptor.
1.5 Power Supply 1 Hardware Overview 1.4.4 DVD±R/±RW Drive The DVD±R/±RW drive (Pioneer DVR-K15) is capable of driving either 12cm (4.72- inch) or 8cm (3.15- inch) DVDs and CDs without using an adaptor.
1 Hardware Overview DVD-RAM 1.5 Power Supply Standard rotational speed Write speeds CD-R CD-RW DVD-R DVD-RW DVD+R DVD+RW DVD-RAM DVD+R DL Maximum 24 times faster rotational speed Maximum 10 times(High/Ultra Speed) faster rotational speed Maximum 8 times faster rotational speed Maximum 4 times faster rotational speed Maximum 8 times faster rotational speed Maximum 4 times faster rotational speed Maximum 3 times faster rotational speed Maximum 2.
1.5 Power Supply 1.5 1 Hardware Overview Power Supply The power supply supplies seven different voltages to the system board and performs the following functions: 1. A/D conversion The EC uses 8-bit sampling for A/D conversion to determine the following values: ? ? AC adaptor current Battery and temperature 2. AC adaptor and battery check The EC checks the following by A/D converted values: ? Battery installed The EC checks the following by GPIO values: ? AC adaptor connected 3.
1 Hardware Overview 1.5 Power Supply 6. Power ON/OFF sequence When power is turned on or off, the EC starts the power on or off sequence. ? ? SQ0-4 = power ON sequence SQ5-B = power OFF sequence 7. Battery charging control The EC controls the following. ? ? The quick charging ON/OFF The detection of full charge 8. Detection of the low battery The EC detects the low battery point by the gas gauge. ? ? ? ? LB10M= The system will be driven by the battery for 12 more minutes.
1.6 Batteries 1.6 1 Hardware Overview Batteries The computer has two types of battery: ? Main battery pack (18650 size) ? RTC battery The removable main battery pack is the computer’s main power source when the AC adaptor is not attached. The battery specifications are listed in the table below. Battery name Main battery Material Lithium-Ion Output voltage Capacity 14.8 V 6450mAH/ 4300mAH RTC battery Lithium 3V 14 mAH/15 mAH 1.6.
1 Hardware Overview 1.6 Batteries NOTES 1. The time required for normal charge is affected by the amount of power the system is consuming. Use of the fluorescent lamp and frequent disk access diverts power and lengthens the charge time. 2. Using quick charge, the power supply microprocessor automatically stops the charge after eight hours regardless of the condition of the battery. Overcharging could cause the battery to explode. If any of the following occurs, the battery quick charge process stops.
Chapter 2 Troubleshooting Procedures 2 [CONFIDENTIAL]
2 Troubleshooting Procedures Chapter 2 Contents 2.1 Troubleshooting Introduction.....................................................................................2-1 2.2 Troubleshooting Flowchart ........................................................................................2-2 2.3 Power Supply Troubleshooting..................................................................................2-7 2.4 Display Troubleshooting .................................................................
2 Troubleshooting Procedures Figures Figure 2-1 Troubleshooting flowchart (1/2) .................................................................... 2-3 Figure 2-1 Troubleshooting flowchart (2/2) .................................................................... 2-4 Figure 2-2 Power Supply Troubleshooting Process ........................................................ 2-7 Figure 2-3 Display troubleshooting process ..................................................................
2.1 Troubleshooting Introduction 2.1 2 Troubleshooting Procedures Troubleshooting Introduction Chapter 2 describes how to determine if a Field Replaceable Unit (FRU) in the computer is causing the computer to malfunction. The FRUs covered are: 1. Display 6. TouchPad 11. IEEE 1394 port 2. USB Floppy Drive 7. Speaker 12. Wireless LAN system 3. Keyboard 8. Optical drive 13. Express card unit. 4. USB ports 9. Modem 14. Bluetooth 5. TV-out port 10.
2 Troubleshooting Procedures 2.2 2.2 Troubleshooting Flowchart Troubleshooting Flowchart If you know the location of the malfunction, turn directly to the appropriate section of this chapter. If the problem is unspecified, use the flowchart in Figure 2-1 as a guide for determining which troubleshooting procedures to execute. Before performing any troubleshooting procedures, verify the following: ? Ask the user if a password is registered and, if it is, ask him or her to enter the password.
2.3 Power Supply Troubleshooting 2 Troubleshooting Procedures START Connect the AC adapter to the DC-IN socket Is the DC-IN LED on? No Perform the Power Supply Troubleshooting procedures in section 2.3 No Perform the Power Supply Troubleshooting procedures in section 2.3 No Perform the Power Supply Troubleshooting procedures in section 2.
2 Troubleshooting Procedures 2.2 Troubleshooting Flowchart A Does typed characters appear correctly? No Perform the Keyboard Troubleshooting procedures in section 2.6 No Perform the FDD Troubleshooting procedures in section 2.5 Yes After confirming which diagnostics test has detected an error, perform the appropriate procedure as outlined below. Yes Insert the diagnostics disk into the FDD. Then run the diagnostics test program.
2.3 Power Supply Troubleshooting 2 Troubleshooting Procedures If the diagnostics program cannot detect an error, the problem may be intermittent. The test program should be executed several times to isolate the problem. When a problem has been located, perform the appropriate troubleshooting procedures as follows: 1. If an error is detected by the battery test, perform the Power Supply Troubleshooting procedures in Section 2.3. 2.
2 Troubleshooting Procedures 2.2 Troubleshooting Flowchart Other problems that are not covered by the diagnostics program may be discovered by a user. 1. If an error is detected when using an external USB device, perform the External USB Devices Troubleshooting procedures in Section 2.6. 2. If an error is detected when using the TV-out connection, perform the TV-Out Failure Troubleshooting procedures in Section 2.7. 3.
2.3 Power Supply Troubleshooting 2.
2 Troubleshooting Procedures 2.2 Troubleshooting Flowchart The power supply controls many functions and components. To determine if the power supply is functioning properly, start with Procedure 1 and continue with the other Procedures as instructed. The flowchart in Figure 2-2 gives a summary of the process.
2.3 Power Supply Troubleshooting 2 Troubleshooting Procedures Table 2-2 DC-IN LED AC-IN LED Power supply status Solid on AC power exists (LED is solid green). Off No AC power exists. To check the power supply status, install a battery pack and connect an AC adaptor to the DC-IN port on the computer and to a power supply. If the DC-IN LED or Battery LED is not lit, go to Procedure 2. Procedure 2 Adaptor / battery replacement A faulty adaptor may not supply power or may not charge the battery.
2 Troubleshooting Procedures Procedure 3 2.2 Troubleshooting Flowchart Power supply connection check The power supply wiring diagram is shown below: AC adaptor cord AC power cord AC adaptor System board Battery Any of the connectors may be disconnected. Perform Check 1. Check 1 Disconnect the AC power cord from wall outlet. Check the power cable for breaks. If the power cord is damaged, connect a new AC power cord. If there is no damage, go to Check 2.
2.3 Power Supply Troubleshooting Procedure 4 2 Troubleshooting Procedures Diagnostic check The power supply may not charge the battery pack. Perform the following procedures: 1. Reinstall the battery pack. 2. Attach the AC adaptor and turn on the power. If you cannot turn on the power, go to Procedure 5. 3. Run the Diagnostic test following the procedures described in Chapter 3, Tests and Diagnostics. If no problem is detected, the battery is functioning normally.
2 Troubleshooting Procedures 2.4 2.4 Display Troubleshooting Display Troubleshooting START Perform external display check (Procedure 1) Does the external display function ok? No Perform diagnostic check (Procedure 2) Yes Was a display problem detected? No Display is not faulty. Continue troubleshootingrefer to Figure 2.
2.4 Display Troubleshooting 2 Troubleshooting Procedures This section describes how to determine if the computer’s display is functioning properly. The process is out lined in Figure 2-3. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: External display check Procedure 2: Diagnostic check Procedure 3: Connector and replacement check Procedure 1 External display check Connect an external display to the computer’s external monitor port, then boot the computer.
2 Troubleshooting Procedures Procedure 3 2.4 Display Troubleshooting Connector and replacement check The FL inverter board, LCD module, and system board are connected to the display circuits. Any of these components may be damaged. Refer to Chapter 4, Replacement Procedures, for instructions on how to disassemble the computer and then perform the following checks: Check 1 Make sure the DDR RAM module is seated properly. Test display again. If the problem still exits, replace the DDR RAM module.
2.5 Keyboard Troubleshooting 2.5 2 Troubleshooting Procedures Keyboard Troubleshooting START Perform external keyboard check (Procedure 1) Does the external keyboard function ok? Yes Perform diagnostic check (Procedure 2) No Was a keyboard problem detected? No Keyboard is not faulty. Continue troubleshootingrefer to Figure 2.
2 Troubleshooting Procedures 2.5 Keyboard Troubleshooting To determine if the computer’s keyboard is functioning properly, perform the following procedures. Figure 2-5 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: External keyboard check Procedure 2: Diagnostic check Procedure 3: Connector and replacement check Procedure 1 External keyboard check Connect a USB keyboard to one of the computer’s USB ports, then boot the computer.
2.6 External USB Devices Troubleshooting 2.
2.6 External USB Devices Troubleshooting 2 Troubleshooting Procedures To determine if the computer’s external USB devices are functioning properly, perform the following procedures. Figure 2-6 outlines the process. Start with Procedure 1 and continue as instructed. Procedure 1: External device and connection check Procedure 2: Replace system board Procedure 1 External device and connection check The USB device may be damaged or the connection may be faulty. Perform Check 1.
2.7 TV-Out Failure Troubleshooting 2.
2 Troubleshooting Procedures 2.7 TV-Out Failure Troubleshooting To determine if the computer’s TV-out port is functioning properly, perform the following procedures. Figure 2-7 outlines the process. Start with Procedure 1 and continue as instructed. Procedure 1: TV connection check Procedure 2: TV set check Procedure 1 TV connection check The TV cable may be damaged or the connections may be loose.
2.8 Touch Pad Troubleshooting 2.
2 Troubleshooting Procedures 2.8 TouchPad Troubleshooting To determine if the computer’s built- in TouchPad is functioning properly, perform the following procedures. Figure 2-9 outlines the process. Start with Procedure 1 and continue as instructed. Procedure 1: TouchPad connection check Procedure 2: TouchPad replacement check Procedure 1 TouchPad connection check The TouchPad is connected via the TouchPad FPC to the system board.
2.9 Speaker Troubleshooting 2.9 2 Troubleshooting Procedures Speaker Troubleshooting START Perform audio source test (Procedure 1) Do all sources have same problem? No Speakers are not faulty.
2 Troubleshooting Procedures 2.9 Speaker Troubleshooting To determine if the computer’s built- in speakers are functioning properly, perform the following procedures. Figure 2-10 outlines the process. First adjust the speaker volume to an appropriate level. Start with Procedure 1 and continue as instructed. Procedure 1: Audio source test Procedure 2: Earphone test Procedure 3: Connection check Procedure 4: Replacement check Procedure 1 Audio source test Try different audio sources (e.g.
2.10 Optical Drive Troubleshooting 2 Troubleshooting Procedures 2.
2 Troubleshooting Procedures 2.10 Optical Drive Troubleshooting This section describes how to determine if the computer’s internal optical drive is functioning properly. The Satellite P10 module bays can accommodate the following optical drives: ? ? ? ? DVD-R/RW device DVD-ROM device DVD Multi-drive device COMBO device Figure 2-11 outlines the process. Perform the steps below starting with Procedure 1 and continue with the other procedures as required.
2.10 Optical Drive Troubleshooting Procedure 5 2 Troubleshooting Procedures Connection check and replacement check The optical drive connects to the system board. The drive may be disconnected, or the drive or system board may be damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks: Check 1 Make sure the drive is firmly connected to the system board. If the connection is good and there is still an error, go to Check 2.
2 Troubleshooting Procedures 2.11 Modem Troubleshooting 2.
2.11 Modem Troubleshooting 2 Troubleshooting Procedures This section describes how to determine if the computer's modem is functioning properly. Figure 2-12 outlines the process. Perform the steps below starting with Procedure 1 and continuing with the other procedures as required.
2 Troubleshooting Procedures 2.12 PCMCIA Troubleshooting 2.12 PCMCIA Troubleshooting START Perform SYCARD test (Procedure 1) Do errors occur during SYCARD test? No PCMCIA unit is not faulty.
2.12 PCMCIA Troubleshooting 2 Troubleshooting Procedures This section describes how to determine if the PCMCIA card player is functioning properly. The process is summarized in Figure 2-13. Perform the steps below starting with Procedure 1 and continuing with the other procedures as required. Procedure 1: Sycard test Procedure 2: PCMCIA socket replacement check Procedure 1 SYCARD test The SYCARD test card contains a PCMCIA test program.
2 Troubleshooting Procedures 2.13 IEEE 1394 Troubleshooting 2.13 IEEE 1394 Troubleshooting START Perform IEEE 1394 device check (Procedure 1) Is IEEE 1394 transmission ok? Yes Perform diagnostic check (Procedure 2) No Was an IEEE 1394 problem detected? No IEEE 1394 port and transmission are not faulty. Continue troubleshooting - refer to Figure 2.
2.13 IEEE 1394 Troubleshooting 2 Troubleshooting Procedures To determine if the computer’s IEEE 1394 system is functioning properly, perform the following procedures. Figure 2-14 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed.
2 Troubleshooting Procedures 2.14 Wireless LAN Troubleshooting 2.14 Wireless LAN Troubleshooting START Perform diagnostic test (Procedure 1) Was a wireless LAN problem delected? No Wireless LAN system is not faulty. Continue troubleshooting - refer to Figure 2.
2.14 Wireless LAN Troubleshooting 2 Troubleshooting Procedures The wireless LAN antenna wire, wireless LAN unit or system board may each be the source of a wireless LAN fault. Any of these components may be damaged. To determine if the computer’s wireless LAN system is functioning properly, perform the following procedures. Figure 2-15 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed.
2 Troubleshooting Procedures 2.14 Wireless LAN Troubleshooting 2.15 Express Card Troubleshooting START Perform Express CARD test (Procedure 1) Do errors occur during Express CARD test? No Express unit is not faulty.
2.14 Wireless LAN Troubleshooting 2 Troubleshooting Procedures This section describes how to determine if the Express card player is functioning properly. The process is summarized in Figure 2-14. Perform the steps below starting with Procedure 1 and continuing with the other procedures as required. Procedure 1: Express card test Procedure 2: Express socket replacement check Procedure 1 Express card test The Express test card contains a Express test program.
2 Troubleshooting Procedures 2.14 Wireless LAN Troubleshooting 2.12 Bluetooth Troubleshooting START Preform diagnostic test (Procedure 1) Was a Bluetooth problem detect? Bluetooth is not faulty. Continue troubleshooting-refer to Figure 2.1 Perform connector and replacement check (Procedure 2) Replace Bluetooth antenna moudle.
2.14 Wireless LAN Troubleshooting 2 Troubleshooting Procedures The Bluetooth antenna wire, Bluetooth module or system board may be the reason of a Bluetooth fault. Any of these components may be damaged. To determine if the computer’s Bluetooth is functioning properly, perform the following procedures. Figure 2-16 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed.
Chapter 3 Test and Diagnostic Operation Handbook Version 1.0 May.
Test and Diagnostic Operation Contents 1. The Diagnostic Test .........................................................................................................1 2. Executing the Diagnostic Test...........................................................................................2 2.1 Config Check Test...........................................................................................................7 2.2. DMI Chech Test...............................................................
Test and Diagnostic Operation 1. The Diagnostic Test This chapter explains how to use the Test & Diagnostic program (based on Charlotte10 T&D Version: 1.0) to test the functions of the computer’s hardware modules. The Test & Diagnostic Program is stored on the T&D diskettes. The program consists of a series of tests that run automatically when the Diagnostics Program items are selected and executed. NOTES: To start the diagnostics, follow these steps 1. Check all cables for loose connections. 2.
Test and Diagnostic Operation The following sections explain how to execute the Test & Diagnostic Program and detail the tests within the program. 2. Executing the Diagnostic Test Toshiba MS-DOS is required to run the DIAGNOSTICS PROGRAM. To start the DIAGNOSTIC PROGRAM, follow these steps: 1. Insert the diagnostics diskette #1 in the floppy disk drive and turn on the computer. (The diagnostics diskette contains the MS-DOS boot files.
Test and Diagnostic Operation If the test result passes, the following display will show up: Satellite M60/M65 Series T&D Operation Handbook [CONFIDENTIAL] 3
Tests and Diagnostics Operation If an error is detected and a test fails, the following message displays: Then press any key for next actions – the below display presented if copying test log file onto diskette is necessary. This action will be executed when “Y” key pressed.
Test and Diagnostic Operation It will skip this process if “N” key pressed. And then it will check if it’s necessary to leave this program. Program will quit when “Y” key pressed and it will go back main menu for next test if “N” key pressed.
Tests and Diagnostics Operation NOTE: Press Pause to pause a test and Enter to resume.
3.3 Parallel Port Test 3 Tests and Diagnostics 2.1. Config Check Test The config check test checks unit configuration. It includes: ? CPU type (P4/CEL; Dothan; Cache ; CPU speed ;CPU FSB) ? System memory size (*** MB) ? ODD type (DVD-SuperMulti; COMBO; …) ? LCD Type (AU&LG/17.0WXGA&17.
Test and Diagnostic Operation 8 [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook
3.13 IEEE 1394 Port Test 3 Tests and Diagnostics 2.2. DMI Check Test This test will check if the computer’s Desktop Management Interface (DMI) is correct. DMI includes: ? Manufacturer ? Production Name ? Version ? Serial Number ? UUID ? OEM String It needs to input unit Part Number by manual, then show this unit DMI information and makes comparison with SKU data. NOTE: To execute this test, you must input unit Part Number as “Uppercase Character”.
Test and Diagnostic Operation 2.3. Speaker Audio Test The speaker audio test allows the user to aurally confirm the speaker functions. And check both speakers if they are OK within 3 times “Beep” sound generated. NOTE: Remember to tune up the volume as “Maximum” before this test starts. The screen should display as below, indicating whether the test is passed or failed after the question.
Test and Diagnostic Operation 2.4. Fan ON/OFF Test The fan test allows the user to test aurally whether the fan is working. And follow the below procedures for this test: ? The computer will let the fan be “ON” after any key pressed. Listen to check whether the fan is working. NOTE: Remember to approach fan outlet that is near right side of unit whether fan is “ON”. ? The computer will stop the fan working after any key pressed. Listen to check if the fan is “OFF” – it means no rotating sound.
Test and Diagnostic Operation 2.5. Main Battery Charge Test NOTE: The AC adaptor (75W, 19V) should be connected to successfully run this test. This test shows and measures the main battery: ? Battery type ( Lion) ? Manufacturer (Sanyo) ? Remain charge capacity (0 ~ 100%) ? Charge function (PASS/FAIL) - “Battery Is Full” showed when “remain charge capacity” is 100% The screen should display as below, indicating whether the test is passed or failed when finished.
Test and Diagnostic Operation 2.6. FDD Test NOTE: Before running the FDD test, prepare a formatted work diskette (1.44 MB). Remove the diagnostics diskette and insert the work diskette into the FDD. The contents of the floppy diskette maybe erased. The Floppy Disk Test includes three subtests of the: 1. Sequential seek/verify function (Range: Track 0 ~ 79) 2. Funnel code seek/verify function (Range: Track 0 ~ 79) 3.
3 Tests and Diagnostics 14 [CONFIDENTIAL] 3.
3.6 Audio Test 3 Tests and Diagnostics 2. 7. CD-ROM Test The CD-ROM test allows a user to aurally confirm the CD-ROM functions. NOTE: A CD disc (including data file) must be inserted into the CD-ROM drive before this test starts. The CD-ROM test includes two subtests of the: 1. Random read/partial sequential read function 2. Sequential read function (for all surface) Each item can be chosen by manual. When each test item finished, the CD-ROM tray will open. Check whether the tray can open automatically.
Test and Diagnostic Operation 2. 8. Keyboard Test The keyboard test checks the all keys function. NOTE: The Num Lock and the Overlay mode must be off to execute the keyboard test. When you execute this test, the keyboard layout is drawn on the display. When any key is pressed, the corresponding key on the screen changes to black as shown below. It will indicate whether the subtest is passed or failed after the question. NOTE: The “Fn”& “Pause” key cannot be tested in the keyboard test.
Test and Diagnostic Operation Pressing a key also reveals that key’s scan codes in the upper right hand corner of the screen. When the key is depressed, its make code is displayed. When the key is released, the break code is shown.
Test and Diagnostic Operation 2. 9. Mouse (Pad) Test The Mouse test allows the user to select and assign values to the following, using the Touch Pad or “Tab” key to move between selections: 1. Mouse Speed (on a scale from slow to fast) 2. Acceleration (Off, Low, Medium, High) 3. Button Assignments (Left + Right / Right button, either Unassigned or Drag Lock) 4. Swap Buttons (Left /Right) NOTE: The Touch Pad test cannot be used to test an external USB mouse.
Test and Diagnostic Operation After checking T/Pad buttons and cursor’s function, use “Tab” key or use T/Pad cursor to click the “OK” column will end this test. It will indicate whether the subtests pass or fail after three questions. NOTE: The above figure has three compartments although the Touch Pad installed may only have two buttons. In this case, the central compartment in the figure does not correspond to any button.
3 Tests and Diagnostics 3.7 Battery Test 2. 10. LCD Pixels Mode Test This LCD pixels mode test checks whether video display is fine. This test includes two modes of the test: 1. Text Mode - including 40*25 (16 colors) and 80*25 (2/16colors). 2. VGA Mode - including 320*200 (4/16/256 colors), 640*200 (2/16 colors), 640*350 (2/16 colors), 640*480 (2/16/256 colors), 800*600 (256 colors) and 1024*768 (256 colors).
3.8 Display Test 3 Tests and Diagnostics 2. 11. Lid Switch Test The lid switch test checks the lid function of the unit. When LCD cover closed, the lid should enable to turn off the display. NOTE: Remember to tune up the volume as “Maximum” before this test starts. Follow below steps to run this test: 1. Close the LCD cover. 2. Heard 3 “Beep” sound happened during LCD closed. 3. Open the LCD. Then it will indicate whether the test is passed or failed.
Test and Diagnostic Operation 2. 12. HDD R/W Test The HDD R/W test allows the user to test aurally HDD read/write function. For data security concern, it is necessary to input password - “hard disk” before HDD write test starts. The HDD test includes three subtests of the: 1. Sequential read (all surface) 2. Sequential write (all surface) 3.
Test and Diagnostic Operation NOTE: Press “Ctrl + Break” keys can terminate the current subtest. The screen should display as previous picture, indicating whether the subtest is passed or failed when finished. NOTE: The AC adaptor should be connected to successfully run this test.
Test and Diagnostic Operation 2. 13. LAN Test The LAN test checks the LAN full-duplex environment. NOTE: LAN loopback needs to plug in before test begins. And LAN information will show on the test screen: ? IO Base – Port: 3000H ? IRQ – AH, it’s “IRQ 10”. ? Node – it is “MAC Address”. ? Line Frame – 1514 Bytes. ? Line Speed – 1000Mbps or 100Mbps or 10 Mbps. ? Bus ID – it’s “4”. The LAN test includes two subtests of the: 1. Speed100 - including Ethernet_802.
Test and Diagnostic Operation The screen should display as below, indicating whether the subtests pass or fail when finished.
3 Tests and Diagnostics 3.13 System Running Test 2. 14. RTC Test Checks the computer’s RTC (Real Time Clock) and calendar functions by comparing the DOS and CMOS values. The test runs automatically. The screen should display as below, indicating whether the test is passed or failed when finished.
Test and Diagnostic Operation .2. 15. CD Control Button Test The CD control button test allows the user to manually test each of the five CD control buttons and one Internet button. Key ”WWW” need to press first. One will hear one “bi” sound when press ”WWW” or “Audio” sound, and continuously “bi” sound for another key test. The figure below will be displayed: NOTE: 1. Must wait test program show “0000”code before press button key. 2. WWW button necessary the first testing.
3 Tests and Diagnostics 3.13 System Running Test 2. 16. Speaker EQ Type Check&Re-Write This test will check if the computer’s EEPROM EQ type is correct. The EQ Type test includes two subtests of the: 1. Read EQ Type from EEPROM 2. Re-Write EQ Type to EEPROM NOTE: To execute this test, you must select speaker type (Harman or No brand).
Test and Diagnostic Operation The Item2 figure below will be displayed NOTE: Write speaker EQ must reboot to enable EQ.
3 Tests and Diagnostics 3.13 System Running Test 2. 17. Read 1394 GUID This test will check if the computer’s EEPROM 1394GUID code is correct. NOTE: Must open the RAM Door to see RAM connector GUID bar code before test item begins.
Test and Diagnostic Operation Satellite M60/M65 Series T&D Operation Handbook [CONFIDENTIAL] 31
4 Chapter 4 Replacement Procedures [CONFIDENTIAL]
4 Replacement Procedures 4-ii [CONFIDENTIAL] Satellite M60 Series Maintenance Manual
4 Replacement Procedures Chapter 4 Contents 4.1 General........................................................................................................................ 4-5 4.2 Battery ...................................................................................................................... 4-12 4.3 PC Card.................................................................................................................... 4-14 4.4 HDD..............................................
4 Replacement Procedures Figures Figure 4-1 Removing the battery pack ................................................................................... 4-12 Figure 4-2 Pressing the eject button....................................................................................... 4-14 Figure 4-3 Installing the PC card............................................................................................ 4-15 Figure 4-4 HDD.......................................................................
4 Replacement Procedures 4.1 General This chapter explains how to disassemble the computer and replace Field Replaceable Units (FRUs). It may not be necessary to remove all the FRUs in order to replace one. The chart below is a guide to which FRUs need to be removed in order to remove others.
4 Replacement Procedures The example below shows FRUs to be removed before the Direct Play button board can be removed and repaired or replaced. The Direct Play button board is overlapped by the top cover which must be removed before the Direct Play button board can be reached. The removable HDD, keyboard, wireless LAN, ODD, modem, and display assembly in turn overlap the top cover. Always starts the disassembly process by removing the battery pack.
4 Replacement Procedures Safety Precautions Before you begin disassembly, read the following safety precautions and observe them carefully as you work. DANGER: 1. 2. Always use the lithium ion battery pack or backup battery that is authorized by Toshiba or compatible with the unit. Since other battery packs have different specifications, they may be incompatible with the unit, and may burst or explode. Heating or disassembling the battery pack could cause leakage of alkaline solution.
4 Replacement Procedures recommended by Toshiba.
4 Replacement Procedures Before You Begin Look over the procedures in this section before you begin disassembling the computer. Familiarize yourself with the disassembly and reassembly steps. Begin each procedure by removing the AC adaptor and the battery pack as instructed in section 4.2. 1. Do not disassemble the computer unless it is operating abnormally. 2. Use only the correct and approved tools. 3.
4 Replacement Procedures Disassembly Procedures The computer has two basic types of cable connectors: ? Pressure Plate Connectors ? Standard Pin Connectors To disconnect a Pressure Plate connector, lift up the tabs on either side of the connector’s plastic pressure plate and slide the cable out of the connector. To connect the cable to a Pressure Plate connector, make sure the pressure plate is fully lifted and slide the cable into the connector.
4 Replacement Procedures Tools and Equipment The use of Electrostatic Discharge (ESD) equipment is very important for your safety and the safety of those around you. Proper use of these devices will increase the success rate of your repairs and lower the cost for damaged or destroyed parts. The following equipment is necessary to disassemble and reassemble the computer: ? One M2 Phillips screwdriver to remove and replace screws. ? One T5 security screwdriver.
4 Replacement Procedures 4.2 Battery Removing the Battery Pack To remove the battery pack from the battery bay, follow the steps below. 1. Turn the computer upside down. 2. Unlock the battery double lock and slide the battery bay latch to release the battery pack. Then you can remove it from the bay. Figure 4-1 Removing the battery pack NOTE: For environmental reasons, do not throw away a spent battery pack. Please return spent battery packs to Toshiba.
4 Replacement Procedures Installing the Battery Pack To install the battery pack in the battery bay, follow the steps below and refer to the figure in the preceding section. WARNING: The battery is a lithium ion battery and can explode if not properly replaced, used, handled or disposed of. Use only batteries recommended by Toshiba as replacements. 1. Slide the battery pack into the battery bay. The battery bay latch will click automatically.
4 Replacement Procedures 4.3 PC Card Removing a PC Card To remove a PC Card, follow the steps below. 1. Click the Safely Remove Hardware icon on the Task Bar. 2. Click the PC Card you want to remove. 3. Press the eject button of the PC Card to extend it. 4. Press the extended eject button to pop the card out slightly. 5. Grasp the PC Card and remove it.
4 Replacement Procedures Installing the PC Card To install the PC Card, follow the steps below and refer to the figures in the preceding section. 1. Insert the PC Card. 2. Press gently to ensure a firm connection.
4 Replacement Procedures 4.4 HDD CAUTION: When handling the HDD, do not press the top surface as shown by the arrow. Hold it by the sides. Figure 4-4 HDD Removing the HDD Module Follow the steps below to remove HDD module: 1. Turn the computer upside down 2. Remove two black M2.5x4 security screws to release the HDD door. 3. Pull on the tab to remove the HDD unit.
4 Replacement Procedures Figure 4-5 Removing the HDD door 4. Remove four M3x3 silver screws that secure the HDD case and bracket to the HDD. 5. Remove the HDD from the HDD case.
4 Replacement Procedures Installing the HDD To install the HDD, follow the steps below and refer to the figures in the preceding section. 1. Seat the HDD in the HDD case and bracket, and secure it with two M3? 3 black screws. 2. Insert the HDD unit into the HDD slot. 3. Secure the HDD door with two black M2.5x4 security screws.
4 Replacement Procedures 4.5 Optical Drive Module Removing the Optical Drive Module To remove the optical drive module, you need to remove the keyboard first. Follow the steps below: 1. Turn the computer upside down. 2. Remove the screw M2.5x4 securing the optical drive module. 3. Use your hand to pull the module and then you can slide the module from the bay.
4 Replacement Procedures Installing the Optical Drive Module To install a device in the optical drive module bay, follow the steps below and refer to the figure in the preceding section. 1. Slide the device into the optical drive module bay. 2. Use the screw M2.5x4 to secure the optical drive module.
4 Replacement Procedures 4.6 Optical Drive This computer may be fitted with a: CD-RW/DVD-ROM device DVD dual device DVD Super Multi device Disassembling the Optical Drive To disassemble the optical drive, first remove the drive from its module bay, then follow the steps below. 1. Remove two M2x3 screws from the bracket plate. Remove the bracket plate.
4 Replacement Procedures Reassembling the Optical Drive To reassemble an optical drive, follow the steps below and refer to the figure in the preceding section. 1. Position the optical drive bracket plate to the rear panel of optical drive. 2. Secure the optical drive bracket plate with two black M2? 3 screws. 3. Install the optical drive module into the bay and secure with one M2.5x5 screw.
4 Replacement Procedures 4.7 Keyboard Removing the Keyboard Follow the steps below to remove the keyboard: 1. Open the display panel. 2. Insert a thin tool into the gap between the strip cover and keyboard to lever the strip cover up and then release the strip cover.
4 Replacement Procedures 3. Remove four M2.5 x 3 black screws securing the keyboard. Push the center of the strip cover and lift the keyboard out and place over the display hinges, revealing the keyboard cable. (Note: There are 6 screw holes, but only 4 are used.
4 Replacement Procedures 4. Disconnect the keyboard cable and remove the keyboard. Figure 4-10 Disconnecting the keyboard cable Installing the Keyboard To install the keyboard, follow the steps below and refer to the figures in the preceding section. 1. Connect the keyboard cable to the system board. 2. Set the keyboard in place and secure it with four M2.5 x 3 black screws. 3. Set the strip cover and press down to secure the strip cover latches engage.
4 Replacement Procedures 4.8 Wireless LAN Unit Removing the Wireless LAN Unit To remove wireless LAN unit, you must remove strip cover and keyboard first, then follow the steps below to remove wireless LAN unit. 1. Remove the embedded M2.5x4 screw securing the wireless LAN door, and then remove it. 2. Remove one M2x3 screw securing the Mini-PCI Shelter Bracket over the wireless LAN card. Figure 4-11 Removing the wireless LAN card 3. Detach the two ends of LAN antenna. 4.
4 Replacement Procedures Figure 4-12 Removing the wireless LAN unit CAUTION: Do not touch the connectors on the wireless LAN unit or on the computer. Debris on the connectors may cause malfunction. Installing the Wireless LAN Unit To install the wireless LAN unit, follow the steps below and refer to the figures in the preceding section. 1. Remove strip cover and keyboard. 2. Remove the embedded screw securing the wireless LAN door, and then remove it.
4 Replacement Procedures 4.9 Expansion Memory Removing the Expansion Memory To remove the memory module, make sure the computer is in boot mode then remove the wireless LAN compartment cover: 1. Push the latches securing the memory module to the outside to release it. A spring will force one end of the module up. 2. Grasp the module and pull it out. 3. Seat the cover and secure its screws.
4 Replacement Procedures Installing the Expansion Memory CAUTION: Do not touch the connectors on the expansion memory or on the computer. Debris on the connectors may cause memory access problems. To install a memory module, follow the steps below and refer to the figures in the preceding section: 1. Fit the module's connectors into the computer's connectors at about a 45-degree angle and press the module carefully to ensure a firm connection. 2. Push the module down so it lies flat.
4 Replacement Procedures 4.10 Modem Removing the Modem To remove the installed modem, first remove the wireless LAN compartment cover, then follow the steps below: 1. Remove two M2x3 screws securing the modem module. 2. Carefully lift the unit off its connector 3. Disconnect the modem cable from the modem module.
4 Replacement Procedures Installing the Modem To install a modem, follow the steps below and refer to the figures in the preceding section. 1. Connect the modem cable to the modem module. 2. Fit the modem onto its connector and secure it with two black M2x3 screws.
4 Replacement Procedures 4.11 Display Assembly Removing the Display Assembly To remove the display assembly, first remove the keyboard and wireless LAN, then follow the steps below: 1. Disconnect the LCD power cable from the top chassis. Figure 4-16 Disconnecting the LCD cable 2. From the backside, remove two M2.5x6 screws securing the LCD. 3. Remove four M2.5x4 screws securing LCD to the top cover.
4 Replacement Procedures Figure 4-17 Satellite M60 Series Maintenance Manual Removing the display assembly [CONFIDENTIAL] 4-33
4 Replacement Procedures Installing the Display Assembly To install the display assembly, follow the steps below and refer to the figures in the preceding section. 1. Seat the display assembly taking care not to crush to the LCD display cable, the LCD power cable, or wireless LAN antenna. 2. Secure four M2.5x4 black screws to each hinge. 3. Secure two M2.5x6 black screws to the computer’s backside. 4. Connect the LCD power cable to the top chassis.
4 Replacement Procedures 4.12 Top Cover Removing the Cover To remove the top cover, first remove the battery pack, keyboard, display assembly, optical drive module, HDD, and memory module and wireless LAN as described in the preceding sections, then follow the steps below: 1. Remove three M2.5x15 screws and one M2.5x6 screw securing top cover. Figure 4-18 Removing the top cover-1 2. Detach the upper FFC cable and TouchPad FFC cable on the top chassis. 3.
4 Replacement Procedures Figure 4-19 Removing the top cover-2 4. Turn the computer upright to lift off the top cover.
4 Replacement Procedures Installing the Top Cover To install the top cover, follow the steps below and refer to the figures in the preceding section. 1. Seat the top cover and secure the upper FFC cable and Touch pad FFC cable to the computer’s top chassis. 2. Secure the top cover with three M2.5x15 screws and one M2.5x6 screw. 3. Turn the computer upside down and secure fourteen M2.5x6 screws.
4 Replacement Procedures 4.13 TouchPad Removing the TouchPad To remove the TouchPad, first remove the top cover, then follow the steps below: 1. Disconnect the TouchPad FFC cable from the TouchPad. 2. Remove two M2.5x3 black screws securing the control button board. Slide it and lift it out. 3. Remove one M2.5x3 screw securing the TrackPad Bracket. Slide it and lift out the Track Pad Bracket.
4 Replacement Procedures Installing the TouchPad To install the TouchPad, follow the steps below and refer to the figures in the preceding section: 1. With the top cover upside down, place the TouchPad, the Track Pad Bracket, and control button board in position. 2. Secure the Track Pad Bracket with one M2.5x3 screw. 3. Secure the control button board with two M2.5x3 silver screws. 4. Connect the TouchPad LED FFC cable to the TouchPad.
4 Replacement Procedures 4.14 Speakers Removing the Speakers To remove the speakers, first remove the top cover, then follow the steps below: 1. Remove the four M2.5x4 screws. 2. Disconnect the speaker cable from the system board. Figure 4-21 Removing the speakers 3. Lift out the speakers. Installing the Speakers To install the speakers, follow the steps below and refer to the figure in the preceding section: 1. Seat each speaker. 2. Secure each speaker with four M2.5x4 screws.
4 Replacement Procedures 3. Attach the speaker cable to the system board.
4 Replacement Procedures 4.15 System Board Removing the System Board To remove the system board, first remove the LCD assembly, top cover and HDD, then follow the steps below: 1. Remove two M2.5x4 screws from the system board. Figure 4-22 Removing the system board 2. Remove two hexagonal screws from the back of the system board. Figure 4-23 Removing the hexagonal screws 3. Lift it out.
4 Replacement Procedures Installing the System Board To install the system board, follow the steps below and refer to the figures in the preceding section. 1. Seat the system board in the chassis. 2. Secure two hexagonal screws to the back of the system board. 3. Secure two M2.5x4 screws to the system board.
4 Replacement Procedures 4.16 Fan & CPU Removing the Fan & CPU To remove the Fan, Heat Sink, and CPU, you must first remove the panel, keyboard, top cover and bottom chassis to reveal the system board, then follow the steps below: 1. Remove two M2.5x4 fan screws and then lift out the fan. Figure 4-24 2. 4-44 Removing the hexagonal screws Remove four M2.5x4 screws securing the CPU bracket and heat sink, then lift them out.
4 Replacement Procedures 3. Turn the CPU screw cam to loosen it, then lift it out.
4 Replacement Procedures Installing the CPU To install the CPU, follow the steps below and refer to the figures in the preceding section. CAUTION: If you remove the heat sink, you should use the CPU grease tool to remove the grease on the CPU and heat sink. Reapply fresh grease before installing the heat sink. 1. Seat the CPU, then turn the screw cam to lock it in place. 2. Secure the CPU bracket and heat sink with four M2.5x4 screws. 3. Secure the fan with M2.5x4 fan screws.
4 Replacement Procedures 4.17 Display Mask Removing the Display Mask To remove the display mask, first remove the display assembly as described earlier, then follow the steps below: 1. Remove the mask seals to expose four lower inner corner screws securing the display mask. 2. Remove four M2.5x4 black screws from the corners that were previously covered by the mask seals. 3. Carefully insert your fingers between the mask and the LCD panel and pry open the snaps.
4 Replacement Procedures Installing the Display Mask To install the display mask, follow the steps below and refer to the figures in the preceding section. 1. Seat the display mask and secure the snaps on each side. 2. Secure the display mask with four M2.5x4 screws at the bottom inner corner. 3. Cover the secured screws with mask seals.
4 Replacement Procedures 4.18 LCD Module Removing the LCD Module To remove the LCD module, first remove the display assembly and display mask, then follow the steps below. 1. Remove two M2x3 black screws securing the LCD cable and FL inverter board. 2. Disconnect the LCD cable from the FL inverter board. 3. Remove two M2.5x6 black screws securing the LCD module bracket to LCD cover. 4. Lift it out.
4 Replacement Procedures 5. Remove six M2x3 screws securing LCD module bracket to LCD module. Remove LCD cable. NOTE: If the LCD module malfunctions, remove the LCD cable and LCD bracket. Then replace the whole LCD module unit.
4 Replacement Procedures Installing the LCD Module To install the LCD module, follow the steps below and refer to the figures in the preceding section. 1. Set the LCD module in the display assembly. 2. Connect the FL cable and the HV cable to the FL inverter board. 3. Seat the LCD module in the display assembly with the LCD module bracket and six M2x3 black screws. Secure the LCD module with four M2.5x6 black screws. 4. Secure one M2x3 black screws holding the left HV cable and FL inverter board in place.
4 Replacement Procedures 4.19 FL Inverter Board Removing the FL Inverter Board To remove the FL inverter board, first remove the battery pack, the display assembly, display mask, and LCD module, then follow the steps below. 1. Remove one M2x3 black screw securing the FL invert board to the LCD display assembly. Figure 4-28 Removing the FL inverter board Installing the FL Inverter Board To install the FL inverter board, follow the steps below and refer to the figure in the preceding section.. 1.
Appendix A Appendix A Handling the LCD Module Precautions for handling the LCD module The LCD module can be easily damaged during assembly or disassembly. Therefore, please observe the following precautions when handling it: 1. When installing the LCD module in the LCD cover, be sure to seat it so that it is properly aligned and maximum visibility of the display is maintained. 2.
3. If the panel’s surface gets dirty, wipe it with cotton or a soft cloth. If it is still dirty, try breathing on the surface to create a light condensate and wipe it again. If the surface is very dirty, we recommend a CRT cleaning agent. Apply the agent to a cloth and then wipe the panel’s surface. Do not apply cleanser directly to the panel. 4. If water or other liquid is left on the panel’s surface for a long period, it can change the screen’s tint or stain it. Be sure to quickly wipe off any liquid.
5. Glass is used in the panel, so be careful not to drop it or let it strike a hard object, which could cause breakage or cracks. 6. CMOS-LSI circuits are used in the module, so guard against damage from electrostatic discharge. Be sure to wear a wrist or ankle ground when handling the module.
7. Do not expose the module to direct sunlight or strong ultraviolet rays for long periods. 8. Do not store the module at temperatures below specifications. Cold can cause the liquid crystals to freeze, lose their elasticity or otherwise suffer damage. 9. Do not disassemble the LCD module. Disassembly can cause malfunctions.
10. If you transport the module, do not use packing material that contains epoxy resin (amine) or silicon glue (alcohol or oxime). These materials can release gas that can damage the panel’s polarization.
A-6 [CONFIDENTIAL] Satellite M40X Series Maintenance Manual
Appendix B Appendix B Board Layout B.
B.
Table B-1 System board ICs (top and bottom) Mark Number Name A U4 1394 TSB43AB21 B U7 Marrell 8036 C U18 Intel ICH6 D U34 Intel 915PM E U32 LAN CHIP F U38 ICS95226 G U40 Kb 910 H U43 AC97 CODEC ALC250-VD I U21 ENE 714 Satellite M40X Series Maintenance Manual [CONFIDENTIAL] B-3
Table B-2 System board connectors (top and bottom) B-4 Number Name JP1 LVDS Connector JP2 POWER/B Connector JP3 FAN Connector JP4 T/P Connector JP5 KB Connector JP8 NEWCARD Connector JP9 AUDIO Connector JP10 HDD Connector JP13 CRT Connector JP14 Tv-out Connector JP15 LAN Connector JP16 USB Connector JP18 USB Connector JP19 VGA Connector JP22 1394 Connector JP23, JP26 SODIMM Socket JP27 ODD Connector JP30 MINI PCI JP31 CARDBUS JP32 5IN1 CARD BUS PJP1 DC-in Connect
Satellite M40X Series Maintenance Manual [CONFIDENTIAL] B-5
C. Appendix C Pin Assignments System Board C.1 JP23, JP26 Table C-1 SODIMM I/F pin assignments (200-PIN) (1/4) Pin No. Signal name I/O Pin No.
Table C-1 SODIMM I/F pin assignments (200-PIN) (2/4) Pin No. C-2 Signal name I/O Pin No.
Table C-1 SODIMM I/F pin assignments (200-PIN) (3/4) Pin No. Signal name I/O Pin No. Signal Name I/O I/O 116 DDRA_SMA13 O 118 +1.8V O I/O 120 NC - O 122 GND O 115 DDRA_SCS#1 117 +1.
Table C-1 SODIMM I/F pin assignments (200-PIN) (4/4) C-4 Pin No. Signal name I/O Pin No.
C.2 JP13 Table C-3 RGB I/F pin assignments (15-pin) Pin No. Signal name I/O Pin No.
C.3 JP24 Table C-4 HDD I/F pin assignments (44-pin) Pin No. C-6 Signal name I/O Pin No.
C.4 JP27 Table C-5 ODD I/F pin assignments (52-pin) Pin No. Signal name I/O Pin No.
C.5 JP12 Table C-7 PC Card I/F pin assignments (84-pin) (1/2) Pin No. C-8 Signal name I/O Pin No.
Table C-7 PC Card I/F pin assignments (84-pin) (2/2) Pin No. Signal name I/O Pin No.
C.6 JP30 Table C-8 Mini PCI I/F pin assignments (124-pin) (1/2) Pin No. C-10 Signal name I/O Pin No. Signal Name I/O 1 NC - 2 NC - 3 NC - 4 NC - 5 NC - 6 NC - 7 NC - 8 NC - 9 NC - 10 NC - 11 NC - 12 NC - 13 SWITCH O 14 NC - 15 NC - 16 NC - 17 PCI_PIRQH# I 18 +5VS - 19 +3VS O 20 PCI_PIRQG# I 21 NC - 22 NC - 23 GND - 24 +3V O 25 CLK_PCI_MINI O 26 PCI_RST# O 27 GND - 28 +3VS O 29 PCI_REQ#1 I 30 PCI_GNT#1 O 31 +3.
Table C-8 Mini PCI I/F pin assignments (124-pin)(2/2) Pin No. Signal name I/O Pin No. Signal Name I/O 61 IRDY# I/O 62 GND 63 +3.3V O 64 FRAME# I/O 65 PM_CLKRUN# I/O 66 TRDY# I/O 67 PCI_SERR# I/O 68 STOP# I/O 69 GND - 70 +3.
C.7 JP1 Table C-9 LVDS I/F pin assignments (30-pin) Pin No. C-12 Signal name I/O Pin No.
C.8 JP32 4IN1 CONN Pin No. Signal name I/O Pin No.
C.9 JP21 Table C-9-1 JP21 Fan I/F pin assignments (3-pin) Pin No. C.10 Signal name I/O Pin No. Signal Name I/O 2 FAN-SPEED1 O 1 FAN1_VOUT I 3 GND - PJP1 Table C-10 AC Adaptor Connector pin assignments (6-pin) Pin No. C.11 Signal name I/O Pin No. Signal Name I/O 1 DC_IN_S1 I 2 GND - 3 GND - 4 GND - 5 GND - 6 GND - JP14 Table C-11 S-Video Connector pin assignments (6-pin) Pin No. C.12 Signal name I/O Pin No.
13 C.13 GND - 14 GND - JP16 Table C-13 Double USB Connector pin assignments (12-pin) Pin No. C.14 Signal name I/O Pin No. Signal Name I/O 1 +USB_VCCA I 2 USB20_N0 I 3 USB20_P0 I 4 GND - 5 +USB_VCCA - 6 USB20_N2 I 7 USB20_P2 - 8 GND - 9 GND I 10 GND - 11 GND - 12 GND I JP18 Table C-14 Single USB Connector pin assignments (4-pin) Pin No. C.15 Signal name 1 +USB_VCCC 3 USB20_P4 I/O Pin No.
C.16 25 AC97_RST# O 26 AC97_SDIN1 I 27 GND - 28 GND - 29 GND - 30 AC97_BITCLK I JP2 Table C-16 PW/LED Connector pin assignments (14-pin) Pin No. Signal name I/O Pin No. Signal Name I/O 1 NC - NC MODE_LED# O 3 DINBTN# O 4 PWR_LED0# O 5 PWR_SUSPLED0# O 6 NC I 7 MOBELLED# I 8 ON/OFFBTN# I 9 GND I 10 NC I C.17 JP4 Table C-17 T/P Connector pin assignments (12-pin) Pin No. C.18 Signal name I/O Pin No.
C.19 13 KSO15 O 14 KSO14 O 15 KSO13 O 16 KSO12 O 17 KSO11 O 18 KSO10 O 19 KSO9 O 20 KSO8 O 21 KSO7 O 22 KSO6 O 23 KSO5 O 24 KSO2 O 25 KSO4 26 KSO3 O O JP22 Table C-19 1394 Connector pin assignments (4-pin) Pin No. C.20 Signal name I/O Pin No. Signal Name I/O 1 TPB0- I/O 2 TPB0+ I/O 3 TPA0- I/O 4 TPA0+ I/O 5 GND - 6 GND - JP9 Table C-20 SPK Connector pin assignments (4-pin) Pin No. C.21 Signal name I/O Pin No.
C.22 13 PERST# 14 +3VS 15 +3VS 16 CLKREQ# 17 EXP_CPPE# 18 CLK_PCIE_CARD# 19 CLK_PCIE_CARD 20 GND 21 PCIE_PTX_C_IRX_N 2 22 PCIE_PTX_C_IRX_P2 23 GND 24 PCIE_ITX_C_PRX_N2 25 PCIE_ITX_C_PRX_P 2 26 GND 27 GND 28 GND PJP2 Table C-22 BATT Connector pin assignments (7-pin) Pin No. C-18 Signal name I/O Pin No.
Appendix D Appendix D Keyboard Scan/Character Codes Table D-1 Scan codes (set 1 and set 2) (1/4) Cap No.
Table D-1 Scan codes (set 1 and set 2) (2/4) Cap No.
Table D-1 Scan codes (set 1 and set 2) (3/4) Cap No.
Table D-1 Scan codes (set 1 and set 2) (4/4) Cap Code set 1 Keytop No. Make Code set 2 Break Make Note Break 122 F11 57 D7 78 F0 78 *3 123 F12 58 D8 07 F0 07 *3 124 PrintSc *6 *6 *6 *6 *6 126 Pause *7 *7 *7 *7 *7 X Fn — — — — *4 X Win E0 5B E0 DB E0 1F E0 F0 1F x App E0 5D E0 DD E0 2F E0 F0 2F Notes: 1. 2. 3. 4. 5. 6. 7. D-4 * * * * * * * Scan codes differ by mode. Scan codes differ by overlay function.
Table D-2 Scan codes with left Shift key Cap Key No.
Table D-3 Scan codes in Numlock mode Cap Key Code set 1 No.
Table D-5 Scan codes in overlay mode Cap Code set 1 Keytop No. Code set 2 Make Break Make Break 09 8 (8) 48 C8 75 F0 75 10 9 (9) 49 C9 7D F0 7D 11 0 (*) 37 B7 7C F0 7C 23 U (4) 4B CB 6B F0 6B 24 I (5) 4C CC 73 F0 73 25 O (6) 4D CD 74 F0 74 26 P (–) 4A CA 7B F0 7B 37 J (1) 4F CF 69 F0 69 38 K (2) 50 D0 72 F0 72 39 L (3) 51 D1 7A F0 7A 40 ; (+) 4E CE 79 F0 79 52 M (0) 52 D2 70 F0 70 54 . (.
Table D-7 No.126 key scan code Key top Pause Shift Code set 1 Code set 2 Make Make Common E1 1D 45 E1 Ctrl E0 46 E0 C6 9D C5 E1 14 77 E1 F0 E0 7E E0 F0 7E 14 F0 77 *: This key generates only make codes.
Appendix E Appendix E E.1 Key Layout United Kingdom (UK) Keyboard Figure E-1 UK-English_keyboard E.
E.3 Spanish (SP) Keyboard Figure E-3 SP keyboard E.
E.5 Korean (KO) Keyboard Figure E-5 KO keyboard E.
E.7 Portuguese (PO) Keyboard Figure E-7 PO keyboard E.
E.9 Germanic (GR) Keyboard Figure E-9 GR keyboard E.
E.11 Chinese (CH) Keyboard Figure E-11 CH keyboard E.
E.13 Italian (IT) Keyboard Figure E-13 IT keyboard E.
E.15 Arabic (AR-E) Keyboard Figure E-15 AR-E keyboard E.
E.17 Swedish (SD) Keyboard Figure E-17 SWE keyboard E.
E.19 Hebrew (HB) Keyboard Figure E-19 HB keyboard E.
E.21 Norwegian (NW) Keyboard Figure E-21 NW keyboard E.
E.
F. Appendix F Series Screw Torque List Table F-1 Series Screw Torque List SCREW P/N SCREW SPEC Q'ty LOCATION SCREW TORQUE MAC925003Z0 M2.5*3(NL)NI (? ? ) 1 TRACK PAD BRKT TO LOGIC UP 2.0~2.5kgfcm MAC925003Z0 M2.5*3(NL)NI (? ? ) 1 BATT LATCH TO BAT KNOB 2.0~2.5kgfcm MAC925003Z0 M2.5*3(NL)NI (? ? ) 4 K/B TO LOGIC UP 2.0~2.5kgfcm MAC925003Z0 M2.5*3(NL)NI (? ? ) 1 NB THERMAL ASSY TO MB 2.0~2.5kgfcm MMCK25040Z2 M2.5*4(NL)NI 2 LCD BEZEL TO COVER-17" LCD SCREW 2.5~3.
F-2 SCREW P/N SCREW SPEC Q'ty LOCATION SCREW TORQUE MMCK25040Z2 M2.5*4(NL)NI 2 VGA BOARD TO M/B 2.5~3.0kgfcm MMCK25040Z2 M2.5*4(NL)NI 2 FAN TO MB 2.5~3.0kgfcm MMCK25040Z2 M2.5*4(NL)NI 4 CPU THERMAL MODULE TO MB 2.5~3.0kgfcm MMCK25040Z2 M2.5*4(NL)NI 3 VGA THERMAL MODULE TO VGA BOARD 2.5~3.0kgfcm MAC925006Z0 M2.5*6(NL) 2 LCD brk(R/L) TO LCD COVER MAC925006Z0 M2.5*6(NL) 2 LCD BEZEL TO COVER MAC925006Z0 M2.5*6(NL) 2 LOG LOW TO HINGE SADDLE(R/L BOTTOM) MAC925006Z0 M2.
SCREW P/N SCREW SPEC Q'ty LOCATION SCREW TORQUE MAAA0015320 M2*3(NL) 2 CARD BUS TO MLB 2.5~3.0kgfcm MAAA0015320 M2*3(NL) 2 EXPRESS CARD TO MLB 2.5~3.0kgfcm MAAA0015320 M2*3(NL) 2 MDC BOARD TO MDC STANDOFF 2.5~3.0kgfcm MAAA0015320 M2*3(NL) 2 ODD brk to ODD Module 2.5~3.0kgfcm MA000001N00 M2*5(NL) 2 EXPRESS CARD TO MLB 2.5~3.0kgfcm MA000001N00 M2*5(NL) 2 HDD CONN TO MLB 2.5~3.0kgfcm MAA2T027200 M2*7(B)&NI 2 CARD BUS TO MLB 4.0~4.
Appendix G Appendix G Reliability The following table shows MTBF (Mean Time Between Failures) for each component.
G-2 [CONFIDENTIAL] Satellite M40X Series Maintenance Manual
