Software Guide

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FormNo.3420-559RevA

DieselParticulateFilterOperationGuide

MachineswithYanmarTier4-FEngines

SoftwareGuide

Introduction

ThisSoftwareGuidedescribesoperationofthe

machinesoftwarethatcontrolsthedieselparticulate

lterregenerationsforthemachineswiththe5-button

InfoCenter.

Safety

Readthisinformationcarefullytolearnhowtooperate

theInfoCentercontrolonyourproduct.Youare

responsibleforoperatingtheproductproperlyand

safely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,orhelpndingadealer.

Operation

DieselParticulateFilter

Regeneration

Thedieselparticulatelter(DPF)ispartoftheexhaust

system.Thediesel-oxidationcatalystoftheDPF

reducesharmfulgassesandthesootlterremoves

sootfromtheengineexhaust.

TheDPFregenerationprocessusesheatfromthe

engineexhausttoincineratethesootaccumulatedon

thesootlter,convertingthesoottoash,andclears

thechannelsofthesootltersothatlteredengine

exhaustowsouttheDPF.

Theenginecomputermonitorstheaccumulationof

sootbymeasuringthebackpressureintheDPF.If

thebackpressureistoohigh,sootisnotincinerating

inthesootlterthroughnormalengineoperation.To

keeptheDPFclearofsoot,rememberthefollowing:

•Passiveregenerationoccurscontinuouslywhile

theengineisrunning—runtheengineatfull

enginespeedwhenpossibletopromoteDPF

regeneration.

•IfthebackpressureintheDPFistoohighora

resetregenerationhasnotoccurredfor100hours,

theenginecomputersignalsyouthroughthe

InfoCenterwhenresetregenerationisrunning.

•Allowtheresetregenerationprocesstocomplete

beforeshuttingofftheengine.

Operateandmaintainyourmachinewiththefunction

oftheDPFinmind.Engineloadathighidle(full

throttle)enginespeedgenerallyproducesadequate

exhausttemperatureforDPFregeneration.

Important:Minimizetheamountoftimethatyou

idletheengineoroperatetheengineatlow-engine

speedtohelpreducetheaccumulationofsootin

thesootlter.

DPFSootAccumulation

•Overtime,thedieselparticulatelteraccumulates

sootinthesootlter.Thecomputerfortheengine

monitorsthesootlevelintheDPF.

•Whenenoughsootaccumulates,thecomputer

informsyouthatitistimetoregeneratetheDPF.

•DPFregenerationisaprocessthatheatstheDPF

toconvertthesoottoash.

•Inadditiontothewarningmessages,thecomputer

reducesthepowerproducedbytheengineat

differentsoot-accumulationlevels.

DPFAshAccumulation

•Thelighterashisdischargedthroughtheexhaust

system;theheavierashcollectsinthesootlter.

•Ashisaresidueoftheregenerationprocess.Over

time,thedieselparticulatelteraccumulatesash

thatdoesnotdischargewiththeengineexhaust.

•Thecomputerfortheenginecalculatestheamount

ofashaccumulatedintheDPF .

•Whenenoughashaccumulates,theengine

computersendsinformationtotheInfoCenter

intheformofanenginefaulttoindicatethe

accumulationofashintheDPF .

•Thefaultmessagesindicatethatitistimeto

servicetheDPF.

•Inadditiontothewarnings,thecomputerreduces

thepowerproducedbytheengineatdifferent

ash-accumulationlevels.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3420-559*A

Summary of content (16 pages)

PAGE 1
Form No. 3420-559 Rev A Diesel Particulate Filter Operation Guide Machines with Yanmar Tier 4-F Engines Software Guide Introduction the engine computer signals you through the InfoCenter when reset regeneration is running. This Software Guide describes operation of the machine software that controls the diesel particulate filter regenerations for the machines with the 5-button InfoCenter. Safety • Allow the reset regeneration process to complete before shutting off the engine.
PAGE 2
InfoCenter Advisory and Engine Warning Messages—Ash Accumulation Indication Level Fault Code Level 1: Engine Warning Engine Speed Reduction Engine Power Rating Recommended Action The computer de-rates the engine power to 85%. Service the DPF; refer to Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter in the Operator’s Manual for your machine. None The computer de-rates the engine power to 50%.
PAGE 3
Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at high-engine speed or high-engine load • The InfoCenter does not display an icon indicating passive regeneration.
PAGE 4
Types of diesel particulate filter regeneration that require you to park the machine: (cont'd.) Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Recovery Occurs because the operator ignored requests for a parked regeneration and continued operating the machine, adding more soot to the DPF • When the reset-standby/parked or recovery regeneration icon or ADVISORY #190 displays in the InfoCenter, a recovery regeneration is requested.
PAGE 5
2. Press the button 4 to select the Technician entry (Figure 7) The state and soot load information displays. • Use the DPF operation table to understand the current state of DPF operation (Figure 8). g241812 Figure 6 4. Press button 4 to return to the DPF regeneration screen or press button 5 to exit the service menu and return to the home screen.
PAGE 6
Reset Regeneration Note: The soot load value varies as the machine is operated and DPF regeneration occurs. CAUTION The exhaust temperature is hot (approximately 600°C (1,112°F) during DPF regeneration. Hot exhaust gas can harm you or other people. • Never operate the engine in an enclosed area. • Make sure that there are no flammable materials around the exhaust system. • Never touch a hot exhaust system component. • Never stand near or around the exhaust pipe of the machine.
PAGE 7
Periodic Reset Regeneration If the engine has not completed a successful Reset, Parked, or Recovery regeneration in the previous 100 hours of engine operation, the engine computer will attempt to perform a reset regeneration. 2. Press the button 4 to select the Inhibit Regen entry (Figure 12). 3. Press the button 4 to change the inhibit regeneration setting from On to Off (Figure 13) or from Off to On.
PAGE 8
g241833 Figure 15 g243501 Note: When the reset regeneration completes, the high exhaust-temperature InfoCenter screen. Figure 17 disappears from the • Parked regeneration required ADVISORY #1212 (Figure 18) Note: Advisory #1212 displays every 15 minutes. Parked or Recovery Regeneration • When the engine computer requests either a parked regeneration or a recovery regeneration, the regeneration request icon (Figure 16) displays in the InfoCenter.
PAGE 9
Recovery Regeneration Messages When a recovery regeneration is requested by the engine computer, the following messages display in the InfoCenter: Recovery regeneration required—power takeoff disabled ADVISORY #1214 (Figure 20) g241848 g241999 Figure 20 Important: Perform a recovery regeneration to restore the PTO function; refer to Preparing to Perform a Parked or Recovery Regeneration (page 10) and Performing a Parked or Recovery Regeneration (page 10).
PAGE 10
Preparing to Perform a Parked or Recovery Regeneration 1. Ensure that the machine has fuel in the tank for the type of regeneration you are performing: • Parked Regeneration: Ensure that you have 1/4 tank of fuel before performing the parked regeneration. • Recovery Regeneration: Ensure that you have 1/2 tank of fuel before performing the recovery regeneration. 2. Move the machine outside to an area away from combustible materials. 3. Park the machine on a level surface. 4.
PAGE 11
g241892 g241894 g241893 g241895 Figure 24 4. Figure 25 At the VERIFY FUEL LEVEL screen, verify that you have 1/4 tank of fuel if you are performing the parked regeneration or 1/2 tank of fuel if you are performing the recovery regeneration, and press the button 4 to continue (Figure 25). 5. 11 At the DPF checklist screen, verify that the parking brake is engaged, that the engine speed is set to low idle, press the button 4 to continue (Figure 26).
PAGE 12
g241898 g241900 g241899 g241901 Figure 26 6. Figure 27 At the INITIATE DPF REGEN screen, press the button 4 to continue (Figure 27). 7. The InfoCenter displays the INITIATING DPF REGEN message (Figure 28). Note: If needed, press button 4 to cancel the regeneration process.
PAGE 13
g241912 g241914 g241913 g241915 Figure 28 8. Figure 29 The InfoCenter displays the time to complete message (Figure 29). 9. Note: If needed, press button 4 to cancel the regeneration process. The engine computer checks the engine state and fault information. The InfoCenter may display the following messages found in the table that follows: Check Message and Corrective Action Table Parked Regen Recovery Regen Check Message: Less that 50 hours since last regeneration—press any key.
PAGE 14
10. Check Message and Corrective Action Table (cont'd.) The InfoCenter displays the home screen and the regeneration acknowledge icon (Figure 30) appears in the lower right corner of the screen as the regeneration processes. Check Message: Diagnostic trouble code active 1220—press any key. Corrective Action: Troubleshoot the engine fault and retry DPF regeneration. g241917 Figure 30 Parked Regen Recovery Regen Check Message: Start engine 1222—press any key.
PAGE 15
2. Press the button 4 to cancel a Parked Regen or cancel a Recovery Regen (Figure 34). g242002 g241969 Figure 32 Canceling a Parked or Recovery Regeneration Use the Parked Regen Cancel or Recovery Regen Cancel setting to cancel a running parked or recovery regeneration process. 1. g242003 Figure 34 Access the DPF Regeneration menu, and press buttons 1 or 2 to scroll down to the PARKED REGEN option or the RECOVERY REGEN option (Figure 33).
PAGE 16