Form No. 3385-342 Rev A TimeCutter® SS 5060 Riding Mower Model No. 74638—Serial No. 314000001 and Up Register at www.Toro.com.
Introduction This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
Contents Schematics ...................................................................44 Introduction .................................................................. 2 Safety ........................................................................... 4 Safe Operating Practices........................................... 4 Safety and Instructional Decals ................................. 6 Product Overview .........................................................10 Controls .............................
Safety • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions, and pay attention to the safety alert symbol , which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instructions may result in personal injury or death. Always look down and behind before and while backing up.
• Always keep the drive wheels engaged when going down • • • • • • • • • • slopes. Reduce speed and use extreme caution on slopes. Do not make sudden turns or rapid speed changes. Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles. Avoid sudden starts when mowing uphill because the mower may tip backwards. Be aware that loss of traction may occur going downhill.
• Check for proper brake operation frequently. Adjust and • Never make any adjustments or repairs with the engine service as required. running. • Maintain or replace safety and instruction decals as • Grass catcher components are subject to wear, damage necessary. and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturers' recommended parts, when necessary.
119-8815 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 119-8870 50-inch Model 1. Height-of-cut 121-2989 1. Bypass lever position for pushing the machine 2. Bypass lever position for operating the machine 112-9840 1. Read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7.
120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramp when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
121-0773 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
Product Overview Figure 3 7. Footrest 1. Deflector 4. Height-of-cut lever 10. Control panel 2. Rear drive wheel 5. Operator seat 8. Engine 11. Engine guard 3. Motion-control levers 6. Smart Speed™ lever 9. Fuel-tank cap 12. Front caster wheel Controls Ignition Switch Become familiar with all of the controls in Figure 3 and Figure 4 before you start the engine and operate the machine. The ignition switch has 3 positions: Off, Run, and Start.
reverse; wheel speed is proportional to the amount the lever is moved. Move the control levers outward from the center to the park position, and exit the machine (Figure 16). Always position the motion-control levers into the park position when you stop the machine or leave it unattended.
of varnish deposits in the fuel system, use fuel stabilizer at all times. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
3. Install the fuel-tank cap securely, and tighten until it clicks. Checking the Engine-oil Level Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine-oil Level (page 24). Breaking in a New Machine New engines take time to develop full power. Mower decks and drive systems have higher friction when new, placing additional load on the engine.
Understanding the Safety-interlock System WARNING If safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily, and replace any damaged switches before operating the machine. The safety-interlock system is designed to prevent the engine from starting unless: • The blades are disengaged. • The motion-control levers are in the park position.
Figure 14 1. Control panel Figure 13 1. Control panel 5. Run 2. Ignition key—run position 6. Start 3. Ignition key—start position 7. Choke control 2. Blade-control switch—On position Disengaging the Blades 4. Off Push down on the blade-control switch to move it to the Off position, and disengage the blades (Figure 15). 5. After the engine starts, push down on the Choke control (Figure 13).
Driving Testing the Safety-interlock System Driving the machine benefits from an understanding of what zero-turn-radius mower means. The drive wheels turn independently, powered by hydraulic motors on each axle; hence one side can turn in reverse while the other turns forward causing the machine to spin rather than turn. This vastly improves the machine maneuverability but may require some adjustment if the operator is unfamiliar with the machine.
Driving Forward Using the Smart Speed™ Control System 1. Move the levers to the center, unlocked position. The Smart Speed™ Control-System lever, located below the operating position (Figure 17), gives the operator a choice to drive the machine at 2 ground speed ranges—high and low. 2. To go forward, slowly push the motion-control levers forward (Figure 16). 1 G014475 Figure 17 1. Smart-speed lever To change speeds: G008952 Figure 18 1.
Driving Backward Adjusting the Height-of-Cut 1. Move the levers to the center, unlocked position. Height-of-cut is controlled by the lever located to the right of the operating position (Figure 20). 2. To go backward, look behind you and down, as you slowly pull the motion-control levers rearward (Figure 19). 1. Pull up and inward on the lever to move it to the desired cutting position. 2. Once at the desired cutting position, slowly lower the lever until it engages the position.
4 1 2 3 4 G010233 3 G014970 Figure 23 1 2 Figure 21 1. Anti-scalp roller 3. Flange nut 2. Bolt 4. Hole spacing 1. Control-arm shaft 3. Slotted, upper hole 2. Control lever 4. Bolt 4. Repeat the adjustment for the opposite control lever. Adjusting the Tilt Positioning the Seat The motion-control levers can be tilted fore or aft for maximum operator comfort.
Pushing the Machine 1. Park the machine on a level surface, and disengage the blade-control switch. 2. Move the motion-control levers outward to the park position, stop the engine, and wait for all moving parts to stop before leaving the operating position. 3. Locate the bypass levers on the frame on both sides of the engine. 4. Move the bypass levers forward through the key hole and down to lock them in place (Figure 24). Note: Ensure this is done for each lever. 5.
Cutting Long Grass Operating Tips If the grass is allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting. Then cut the grass again using the lower, normal setting. Using the Fast Throttle Setting For best mowing and maximum air circulation, operate the engine at the Fast throttle position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Before each use or daily Maintenance Procedure • • • • • Check the safety-interlock system. Check the air cleaner for dirty, loose or damaged parts. Check the engine-oil level. Check the cutting blades. Inspect the grass deflector for damage. After each use • Clean the mower-deck housing.
Premaintenance Procedures Lubrication Raising the Seat Service Interval: Every 25 hours—Grease all the lubrication points. Make sure that the motion-control levers are locked in the park position. Lift the seat forward. Grease Type: No. 2 general purpose, lithium-base grease 1. Park the machine on a level surface, and disengage the blade-control switch. 2.
Engine Maintenance 1 2 3 Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air cleaner for dirty, loose or damaged parts. Every 50 hours—Service the paper element (more often under extremely dusty, dirty conditions). Every 100 hours—Replace the paper element (more often under extremely dusty, dirty conditions). g023919 4 This engine is equipped with a replaceable, high density paper air-cleaner element. Check the air cleaner daily or before starting the engine.
Changing the Engine Oil and the Engine-oil Filter 5. Insert the dipstick into the tube. 1 Service Interval: Every 100 hours—Change the engine oil and the engine-oil filter. Fill with oil as specified in the “Viscosity Grades” table (Figure 28). Change the engine oil and the engine-oil filter while the engine is still warm. The oil will flow more freely and carry away more impurities. Make sure that the engine is level when filling, checking, or changing the oil.
Servicing the Spark Plug 10. Locate the oil filter on the right side of the engine, and remove the old filter and wipe off the filter adapter with a clean cloth (Figure 31). Service Interval: Every 200 hours—Check spark plug(s) condition and gap. Every 500 hours—Replace the spark plug(s). The spark plug is RFI compliant. Equivalent alternate brand plugs can also be used. Type: Champion XC12YC (or equivalent) 1 Air Gap: 0.76 mm (0.03 inch) Removing the Spark Plug 1.
Checking the Spark Plug Fuel System Maintenance Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has: a black coating, worn electrodes, an oily film, or cracks. DANGER If you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means the air cleaner is dirty. In certain conditions, gasoline is extremely flammable and highly explosive.
Electrical System Maintenance 4. Squeeze the ends of the hose clamps together and slide them away from the filter (Figure 34). 5. Remove the filter from the fuel lines. 6. Install a new filter with the flow-direction arrow coming from the fuel tank and pointing to the engine. WARNING 7. Move the hose clamps close to the filter (Figure 34) to secure it in place.
Charging the Battery WARNING Service Interval: Before storage—Charge the battery and disconnect battery cables. Incorrect battery-cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 1. Remove the battery from the chassis; refer to Removing the Battery (page 28). • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. 2.
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Fuse type: Checking the Tire Pressure • Main—F1-30 amp, blade-type Service Interval: Every 25 hours—Check tire pressure. • Charge Circuit—F2-25 amp, blade-type Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut.
Releasing the Electric Brake Mower Maintenance The electric brake releases by manually rotating the link arms forward. Once the electric brake is energized, the brake will reset. Servicing the Cutting Blades Maintain sharp blades throughout the cutting season, because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth, and increases the chance of disease. 1.
3. Measure from the tip of the blade to the flat surface (Figure 42). 1 Figure 40 1. Cutting edge 3. Wear/slot forming 2. Curved area 4. Damage G014973 3 2 Figure 42 Checking for Bent Blades 1. Blade (in position for measuring) Note: The machine must be on a level surface for the following procedure. 2. Level surface 3. Measured distance between blade and the surface (A) 1. Raise the mower deck to the highest height-of-cut position; also considered the 'transport' position. 4.
1 G014973 3 2 Figure 45 Figure 44 1. Opposite blade edge (in position for measuring) 2. Level surface 3. Second measured distance between blade and surface (B) 3. Curved washer Sharpening the Blades A. If the difference between A and B is greater than 3 mm (1/8 inch), replace the blade with a new blade; refer to Removing the Blades (page 33) and Installing the Blades (page 33). 1. Use a file to sharpen the cutting edge at both ends of the blade (Figure 46). Note: Maintain the original angle.
G005278 2. Install the blade stiffener, the curved washer (cupped side toward the blade), and the blade bolt (Figure 45). 3. Torque the blade bolt to 47 to 88 N-m (35 to 65 ft-lb). 2 3 Leveling the Mower Deck Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. 3 The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced; refer to Checking for Bent Blades (page 32) before continuing.
G015323 5 1 1 2 G015325 4 3 Figure 52 2 1. 0.25 inch Figure 50 1. Hanger bracket 4. Side locking nut. 2. Slotted adjustment position 5. Side carriage bolt 2. 0.125 inch 12. Stop the deck at the adjusted position and tighten the side locking nut on the hanger bracket to hold the new position (Figure 51). 3. Fixed position 13. Tighten the rear locking nut on the hanger bracket. 9. Loosen the rear locking nut on the hanger bracket (Figure 51). 14.
2 1 G009658 2 3 Figure 53 Mower decks with 2 blades 1. Blades front to rear 2. Measure from the tip of the blade to the flat surface here. 1 2 G014634 3 Figure 55 1. Adjusting rod 2 2. Adjusting block 1 G009659 2 7. To raise the front of the mower, tighten the adjustment nut. 3 Note: To lower the front of the mower, loosen the adjustment nut. Figure 54 Mower decks with 3 blades 1. Blades front to rear 3. Locknut 8. After adjustment, check the front-to-rear slope again.
Note: Retain all parts for future installation. Installing the Mower 1. Park the machine on a level surface and disengage the blade-control switch. 2. Move the motion-control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Slide the mower under the machine. 3 1 4. Lower the height-of-cut lever to the lowest position. 2 5.
3 Mower Belt Maintenance 4 Inspecting the Belts 5 6 Service Interval: Every 25 hours—Check the belts for wear or cracks. Check the belts for cracks, frayed edges, burn marks, or any other damage. Replace damaged belts. 2 7 Replacing the Mower Belt 1 Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks, and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident. G005192 Figure 58 1. Mower deck 5.
6. Using a spring-removal tool, (Toro part no. 92-5771), install the idler spring over the deck hook and placing tension on the idler pulley and mower belt (Figure 59 and Figure 60). 2 5 1 3 4 3 4 G014930 6 Figure 59 Mower Decks with 2 Blades 1. Idler pulley 4. Spring 2. Mower belt 5. Engine pulley 3. Outside pulley 6. Spring-removal tool 3 5 2 1 3 4 G014931 6 Figure 60 Mower Decks with 3 Blades 1. Idler pulley 4. Spring 2. Mower belt 5. Engine pulley 3. Outside pulley 6.
Cleaning Note: If the mower is not clean after one washing, soak it and let it stand for 30 minutes. Then, repeat the process. Washing the Underside of the Mower 9. Run the mower again for 1 to 3 minutes to remove excess water. WARNING Service Interval: After each use—Clean the mower-deck housing. A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death.
Storage plug(s) removed from the engine, pour 2 tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storage 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 12. Clean any dirt and chaff from the top of the mower. 13.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in the fuel system. The starter does not crank.
Problem There is an abnormal vibration. The cutting height is uneven. Possible Cause 1. The engine-mounting bolts are loose. 1. Tighten the engine-mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics G014644 Electrical Diagram (Rev.
Notes: 45
Notes: 46
Notes: 47
The Toro Total Coverage Warranty TimeCutter and TITAN Mowers Limited Warranty (see warranty periods below) Conditions and Products Covered the Yellow Pages of your telephone directory (look under “Lawn Mowers”) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
