Form No. 3376-919 Rev B TimeCutter® ZS 5000TF Riding Mower Model No. 74395—Serial No. 313000001 and Up Register at www.Toro.com.
Introduction This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
Contents Washing the Underside of the Mower ........................45 Storage ........................................................................46 Cleaning and Storage ..............................................46 Troubleshooting ...........................................................48 Schematics ...................................................................50 Introduction .................................................................. 2 Safety ......................................
Safety • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove key before dismounting. This machine meets or exceeds the B71.1-2003 specifications of the American National Standards Institute, in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury.
• Be aware that loss of traction may occur going downhill. • • • • • • On slopes, the weight of the towed equipment may cause Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering. Always avoid sudden starting or stopping on a slope. If tires lose traction, stop the machine, disengage the blades and proceed slowly off the slope. Use extreme care with grass catchers or other attachments.
and replace with manufacturers' recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check for proper brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction decals as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2.
119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 121-2989 1. Bypass lever position for pushing the machine 119-8815 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 2. Bypass lever position for operating the machine Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2.
119-8874 1. Low speed 2.
121-0773 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
0-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
Product Overview 5 6 8 15 4 9 5 14 7 3 2 1 11 12 13 10 G020177 Figure 4 1. Deflector 5. Motion control levers 2. Rear drive wheel 6. Operator seat 10. Engine guard 9. Engine 13. Anti-scalp roller 14. Smart Speed™ lever 3. Height of cut lever 7. Foot assist lever (certain models only) 11. Mower deck 15. Hydraulic reservoir 4. Control panel 8. Gas tank cap 12.
Motion Control Levers and Parking Brake Position Height-of-Cut Lever The height of cut lever allows the operator to lower and raise the deck from the seated position. When the lever is moved up, toward the operator the deck is raised from the ground and when moved down, away from the operator it is lowered toward the ground. Only adjust the height of cut while machine is not moving (Figure 4). The motion control levers are speed sensitive controls of independent wheel motors.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Figure 9 Mowing on wet grass or steep slopes can cause sliding and loss of control. 1. Safe Zone-use the TimeCutter here 2.
The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Note: You can use the fuel window to verify the presence of gasoline before filling the tank (Figure 10). 2. Slowly add regular, unleaded gasoline until the fuel reaches the base of the filler neck (Figure 10). 1 2 3 4 Figure 12 1. Throttle G014474 6 2. Blade control switch—Off position 5 Figure 10 1. Fuel tank cap 2. Fill opening 4. Base of filler neck, DO NOT FILL PAST HERE 5. Fuel window 3. Filler neck 6. Fuel tank 4. Pull up on the Choke control before starting a cold engine (Figure 13).
attempts. Failure to follow these instructions can damage the starter motor. 2 3 4 5 Figure 15 6 1. Control panel 2. Blade control switch—On position g017700 Figure 14 1. Control panel 4. Off 2. Choke control 3. Ignition key 5. Run 6. Start Disengaging the Blades Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 16). 6. After the engine starts, push down on the Choke control (Figure 14).
Testing the Safety Interlock System The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Placing the throttle control in the Fast position can be best for performance. For most applications, operating in the full throttle position is desirable. Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1.
Backward To change speeds: 1. Move the motion control levers to neutral and outward to the park position; disengage the blade control switch. 1. Move the levers to the center, unlocked position. 2. To go backward, look behind you and down as you slowly pull the motion control levers rearward (Figure 20). WARNING Removing your hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders.
Adjusting the Height of Cut 4 Height-of-cut is controlled by the lever located to the right of the operating position (Figure 21). G010233 3 1 2 Figure 22 1. Anti-scalp roller 3. Flange Nut 2. Bolt 4. Hole spacing Positioning the Seat While sitting in the operator’s position, raise the seat adjustment lever slightly and move the seat forward or backward to the desired position (Figure 23). g021929 Figure 21 1. Height-of-cut lever 3. 114 mm (4.5 inch), Transport position 2.
1 3 2 3 4 G014970 Figure 24 1. Control arm shaft 3. Slotted, upper hole 2. Control lever 4. Bolt 1 3. Repeat the adjustment for the opposite control lever. 2 g017303 Figure 25 Adjusting the Tilt 1. Bypass lever location The motion control levers can be tilted fore or aft for maximum operator comfort. 2. Lever position for operating the machine 1. Loosen the upper bolt holding the control lever to the control arm shaft. 3. Lever position for pushing the machine 6.
Grass Deflector 1 The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER G018654 Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death.
G018020 1 Figure 28 1. Recycler bracket 9. Install the cutoff baffle (supplied with the mower) at the side-discharge opening on the mower deck (Figure 29). 1 G018016 Figure 29 1. Cutoff baffle 10. For optimum performance in side discharge mode, install the side discharge blades as described in Installing the Blades (page 40). Contact an Authorize Toro Dealer for the correct blades. 11. Install the mower deck as described in Installing the Mower (page 43).
Long Grass Operating Tips If the grass is ever allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting. Then cut the grass again using the lower, normal setting. Fast Throttle Setting For best mowing and maximum air circulation, operate the engine at the Fast position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. After the first 50 hours • Change the oil and filters for the hydraulic system, and bleed the system. Before each use or daily • • • • • Check the safety interlock system. Check the engine oil level. Clean the air intake screen. Check the cutting blades.
Premaintenance Procedures Lubrication Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Make sure the motion control levers are locked in the park position. Lift the seat forward. Grease Type: No. 2 General Purpose Lithium Base Grease Greasing the Bearings 1. Park the machine on a level surface and disengage the blade control switch. The following components can be accessed by raising the seat: • Serial plate 2.
Engine Maintenance Important: Never clean the paper element with pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is damaged or cannot be cleaned thoroughly. Servicing the Air Cleaner Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy.
4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (). 1 3 6 1 2 3 4 5 6 2 4 5 7 G0201 16 Figure 35 8 9 10 G0201 15 Figure 34 Changing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. Every 100 hours—Change the engine oil. (more often in dusty, dirty conditions) Note: Dispose of the used oil at a recycling center. 1.
4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (). 1 3 5 1 2 3 4 5 6 2 4 6 3/4 G0201 17 Figure 36 G0201 18 Figure 37 Changing the Engine Oil Filter Note: Ensure the oil filter gasket touches the engine and then an extra 3/4 turn is completed. Service Interval: Every 200 hours—Change the oil filter. (more often in dusty, dirty conditions) 3.
1 Installing the Spark Plug 2 Tighten the spark plug(s) to 16 ft-lb (22 N-m). G020130 Figure 38 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is usually the most effective method for cleaning. The spark plug is most accessible when the blower housing is removed for cleaning. 16 ft-lb 22 N-m Checking the Spark Plug G010687 Important: Never clean the spark plug(s).
Fuel System Maintenance 4. Squeeze the ends of the hose clamps together and slide them away from the filter (). 5. Remove the filter from the fuel lines. 6. Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine. Move the hose clamps close to the filter () to secure it in place. DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Electrical System Maintenance 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery post (Figure 42). Retain all fasteners. 6. Remove the battery hold-down (Figure 42) and lift the battery from the battery tray. WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Servicing the Fuses The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Fuse: • Main F1-30 amp, blade-type • Charge Circuit F2-25 amp, blade-type 1. Remove the screws securing the control panel to the machine. Retain all fasteners Figure 43 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead 2.
Drive System Maintenance 2. Rotate the shaft forward to release the brake. Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 45). Check the tires when they are cold to get the most accurate pressure reading. Refer to the maximum pressure suggested by the tire manufacturer on the sidewall of the caster wheel tires.
Removing Hydraulic System Filters Hydraulic System Maintenance 1. Stop engine, wait for all moving parts to stop, and allow engine to cool. Remove the key and engage the parking brake. Hydraulic System Oil Specification 2. Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely. Oil Type: Toro HYPR-OIL® 500 or 20w-50 motor oil. System Capacity: approximately 4.495 liter (152 oz) with a filter change.
Installing the Hydraulic System Filters 4. Locate the filter and filter guards on each transaxle drive system (Figure 50). Remove three screws securing the filter guard and guard. 1 2 3 4 5 6 5 1 2 3 G017657 4 Figure 50 Right side shown 1. Transaxle drive 2. Oil filter 4. Screws 5. Vent plug 3. Filter guard 5. Carefully clean area around filters. It is important that no dirt or contamination enter hydraulic system. 3/4 G0201 18 6.
Mower Maintenance 9. Proceed to the Bleeding the Hydraulic System section. Important: Failure to perform the Bleeding the Hydraulic System procedure after changing hydraulic filters and oil can result in irreparable damage to the transaxle drive system. Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades.
3. Measure from the tip of the blade to the flat surface here. 1 Figure 52 1. Cutting edge 3. Wear/slot forming 2. Curved area 4. Damage G014973 3 2 Figure 54 Checking for Bent Blades 1. Blade, in position for measuring Note: The machine must be on a level surface for the following procedure. 2. Level surface 3. Measured distance between blade and surface (A) 1. Raise the mower deck to the highest height-of-cut position; also considered the 'transport' position. 4.
1 1 3 4 2 G014973 3 g017645 Figure 57 2 1. Sail area of blade 2. Blade Figure 56 3. Curved washer 4. Blade bolt 1. Opposing blade edge, in position for measuring 2. Level surface 3. Second measured distance between blade and surface (B) Sharpening the Blades 1. Use a file to sharpen the cutting edge at both ends of the blade (Figure 58). Maintain the original angle. The blade retains its balance if the same amount of material is removed from both cutting edges.
Leveling the Mower Deck 6. Move to the left side of the machine. Loosen, but do not remove, the rear locking nut on the hanger bracket (Figure 61). Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. 7. Loosen the side locking nut on the hanger bracket just enough to allow the eccentric plate to be adjusted (Figure 61). Use a 3/8 inch drive extension on a socket wrench to manipulate the eccentric plate.
2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Set the height-of-cut lever to middle position. 7. To raise the front of the mower, tighten the adjustment nut. To lower the front of the mower, loosen the adjustment nut. 8. After adjustment, check the front-to-rear slope again. Continue adjusting the nut until the front blade tip is 1.6-7.
WARNING The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. 2 7 3 2 3 2 5 1 1 3 7 G005077 Figure 65 1. Mower deck 2. Hanger bracket 3. Rear lift rod 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 7. Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation. g017643 4 6 Figure 66 Mower Belt Maintenance Inspecting the Belts 1. Idler pulley 5.
7. Install the mower belt onto the engine pulley; refer to Replacing the Mower Belt. Replacing the Grass Deflector Service Interval: Before each use or daily—Inspect the grass deflector for damage WARNING 3 An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur.
Cleaning 2 Washing the Underside of the Mower Service Interval: After each use—Clean the mower housing. 1 Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 3 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3.
Storage 9. Turn off the mower blades. WARNING Cleaning and Storage A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 2. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine.
14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. 16. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 17. Store the machine in a clean, dry garage or storage area. Remove the key from the ignition switch and keep it in a memorable place. Cover the machine to protect it and keep it clean.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics g017655 Electrical Diagram (Rev.
Notes: 51
The Toro Total Coverage Warranty TimeCutter and TITAN Mowers Limited Warranty (see warranty periods below) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser to repair the Toro Products listed below if defective in materials or workmanship.
